Abstract: A power tool is provided including a motor housing; a transmission housing disposed adjacent the motor housing with a gap therebetween; an electric motor including a rotor and a stator mounted within the motor housing; and an intermediate housing disposed between the electric motor and the transmission mechanism. The intermediate housing includes a back wall extending radially adjacent an axial end of the stator and having a through-hole therein through which the motor spindle extends; side walls extending axially from an outer circumference of the back wall internally of the motor housing; and one or more external walls extending substantially-radially outwardly from axial end of the one or more side walls to fill a gap formed between the transmission housing and the motor housing in the axial direction.

Abstract: A range of power tools each includes motor and transmission housings with an electric motor and a transmission mechanism mounted respectively therein, with the transmission mechanism using the rotary output of the motor to drive a cutting tool. An intermediate housing is sandwiched between the motor and transmission housings. Each of the motor housings is the same in shape, and the length of the electric motors in each of the power tool is different to the length of the electric motors in the other power tools in the range. The transmission housing is positioned differently relative to the motor housing in each power tool to accommodate the difference in length in the electric motor in that power tool, the shape of the intermediate housing in each power tool varying relative to the other intermediate housings to accommodate the difference positions of the transmission housings relative to the motor housings.

Abstract: A hammer drill is provided with a hammer mechanism that includes a cylinder having a central axis, a ram having a radial recess slidably mounted within the cylinder, a piston slidably mounted within the cylinder, and a ram catcher. The ram catcher includes a first ring and a second ring surrounding the central axis and forming a groove therebetween, the second ring being located between the first ring and the end of the cylinder. An O-ring that is resiliently-deformable is mounted within the groove and includes an inner side projecting inwardly towards the central axis. When the ram is in a working position, the O-ring is located forward of the ram. When the ram is in a forward position, the O-ring is located in-line with the radial recess of the ram.

Abstract: A power tool is provided including a motor housing; a transmission housing disposed adjacent the motor housing with a gap therebetween; an electric motor including a rotor and a stator mounted within the motor housing; and an intermediate housing disposed between the electric motor and the transmission mechanism. The intermediate housing includes a back wall extending radially adjacent an axial end of the stator and having a through-hole therein through which the motor spindle extends; side walls extending axially from an outer circumference of the back wall internally of the motor housing; and one or more external walls extending substantially-radially outwardly from axial end of the one or more side walls to fill a gap formed between the transmission housing and the motor housing in the axial direction.

Abstract: A range of power tools each includes motor and transmission housings with an electric motor and a transmission mechanism mounted respectively therein, with the transmission mechanism using the rotary output of the motor to drive a cutting tool. An intermediate housing is sandwiched between the motor and transmission housings. Each of the motor housings is the same in shape, and the length of the electric motors in each of the power tool is different to the length of the electric motors in the other power tools in the range. The transmission housing is positioned differently relative to the motor housing in each power tool to accommodate the difference in length in the electric motor in that power tool, the shape of the intermediate housing in each power tool varying relative to the other intermediate housings to accommodate the difference positions of the transmission housings relative to the motor housings.

Abstract: A mounting assembly for moveably mounting a handle of a power tool to a housing of the power tool is disclosed. The mounting assembly has a metal bar (324) mounted to a housing (290) of the power tool and a vibration damper (332) mounted to a handle (294) of the power tool and slidably mounted to the metal bar. The vibration damper includes a vibration damping member (344) for damping vibrations tending to cause the vibration damper to pivot relative to the metal bar about an axis substantially parallel to the longitudinal axis of the metal bar.

Abstract: A speed adjustment mechanism for a power tool is disclosed. The mechanism includes a support, a first toothed gear for rotation by means of an adjustment dial, and a second toothed gear rotatable by means of the first toothed gear and connected to a potentiometer which is connected to a speed control circuit. Limited movement of the first and second toothed gears relative to each other is possible to reduce transmission of impacts from the adjustment dial to the speed control circuit.

Abstract: A speed adjustment mechanism for a power tool is disclosed. The mechanism includes a support, a first toothed gear for rotation by means of an adjustment dial, and a second toothed gear rotatable by means of the first toothed gear and connected to a potentiometer which is connected to a speed control circuit. Limited movement of the first and second toothed gears relative to each other is possible to reduce transmission of impacts from the adjustment dial to the speed control circuit.

Abstract: A mounting assembly for moveably mounting a handle of a power tool to a housing of the power tool is disclosed. The mounting assembly has a metal bar (324) mounted to a housing (290) of the power tool and a vibration damper (332) mounted to a handle (294) of the power tool and slidably mounted to the metal bar. The vibration damper includes a vibration damping member (344) for damping vibrations tending to cause the vibration damper to pivot relative to the metal bar about an axis substantially parallel to the longitudinal axis of the metal bar.