Abstract: Stereolithography is used to fabricate directly a single-piece, missile-usable, accurate, flightweight igniter without the use of intermediate, non-operational molds or prototypes in the fabrication process. The same prototype-less, direct stereolithography can be used to produce other missile-usable parts by designing each such part to be of a single-piece configuration and by using material that is suitable for both stereolithography and functional missile application.

Abstract: An igniter which is removably insertable in a rocket motor nozzle throat. The igniter includes a sleeve which has a body portion and a plurality of flexible and frangible tab members extending axially from one end of the body portion and spaced circumferentially thereabout and which have first portions which in combination define a diameter which is greater than the nozzle throat diameter. The frangible portions of the tab members in combination define an outer diameter which is substantially equal to the throat diameter. The body portion of the sleeve has a diameter which is greater than the throat diameter. The sleeve is insertable in the nozzle throat by flexing the tab members so that the first portions clear the throat and so that the frangible portions of the tab members are disposed in the throat. The tab members, in combination, have an inner diameter which is substantially equal to the inner diameter of the body portion of the sleeve.

Abstract: An igniter which is removably insertable in a rocket motor nozzle throat. The igniter includes a sleeve which has a body portion and a plurality of flexible and frangible tab members extending axially from one end of the body portion and spaced circumferentially thereabout and which have first portions which in combination define a diameter which is greater than the nozzle throat diameter. The frangible portions of the tab members in combination define an outer diameter which is substantially equal to the throat diameter. The body portion of the sleeve has a diameter which is greater than the throat diameter. The sleeve is insertable in the nozzle throat by flexing the tab members so that the first portions clear the throat and so that the frangible portions of the tab members are disposed in the throat. The tab members, in combination, have an inner diameter which is substantially equal to the inner diameter of the body portion of the sleeve.