Abstract: A downhole motor or pump assembly that includes a housing that includes a metal. A stator that includes an elastomer compound with an uncured plasticizer is secured and sealed within the housing using an adhesive system that includes an adhesive and a dried film thickness of 2.5 mil to 7 mil. The assembly also includes a rotor rotatable within the stator. The motor or pump is operable by rotation of the rotor within the stator. In the case of a motor assembly, the motor assembly may be part of a drilling assembly that includes a drillstring and a drill bit to drill a borehole.

Abstract: A downhole motor or pump assembly that includes a housing that includes a metal. A stator that includes an elastomer compound with an uncured plasticizer is secured and sealed within the housing using an adhesive system that includes an adhesive and a dried film thickness of 2.5 mil to 7 mil. The assembly also includes a rotor rotatable within the stator. The motor or pump is operable by rotation of the rotor within the stator. In the case of a motor assembly, the motor assembly may be part of a drilling assembly that includes a drillstring and a drill bit to drill a borehole.

Abstract: A system for causing wear to a material in representative downhole conditions is provided, and can include a housing with a chamber at least partially filled with a fluid, an abrasion device at least partially immersed in the fluid, a heat transfer element thermally coupled to a housing, an engagement arm coupled to the housing and a test sample attached to the engagement arm that can apply an engagement force to the test sample causing engagement of the test sample with the abrasion device. An actuation device can displace the abrasion device relative to the test sample, and cause wear of the test sample during a wear test in response to the engagement of the test sample with the abrasion device. A controller can control a thermal output of the heat transfer element to maintain the chamber within a temperature range that is representative of the downhole conditions.

Abstract: A smooth torque balanced cable that includes an electrically conductive cable core for transmitting electrical power. The smooth torque balanced cable also has a first polymer surrounding said cable core. An inner layer of a plurality of first armor wires surrounds the cable core. The first armor wires being in partial contact with the first polymer and partial contact with a second polymer disposed opposite the first polymer.

Abstract: A downhole apparatus comprises a casing string with a removable plug therein to block flow therethrough. A flow barrier is positioned in the casing below the removable plug and the removable plug and the flow barrier define a buoyancy chamber therebetween. A debris barrier positioned above the removable plug has a plurality of fragments interspersed in a stretchable material and includes a frangible disc.

Abstract: A system for causing wear to a material in representative downhole conditions is provided, and can include a housing with a chamber at least partially filled with a fluid, an abrasion device at least partially immersed in the fluid, a heat transfer element thermally coupled to a housing, an engagement arm coupled to the housing and a test sample attached to the engagement arm that can apply an engagement force to the test sample causing engagement of the test sample with the abrasion device. An actuation device can displace the abrasion device relative to the test sample, and cause wear of the test sample during a wear test in response to the engagement of the test sample with the abrasion device. A controller can control a thermal output of the heat transfer element to maintain the chamber within a temperature range that is representative of the downhole conditions.

Abstract: A downhole apparatus comprises a casing string with a removable plug therein to block flow therethrough. A flow barrier is positioned in the casing below the removable plug and the removable plug and the flow barrier define a buoyancy chamber therebetween. A debris barrier positioned above the removable plug has a plurality of fragments interspersed in a stretchable material and includes a frangible disc.

Abstract: A downhole apparatus comprises a casing string with a removable plug therein to block flow therethrough. A flow barrier is positioned in the casing below the removable plug and the removable plug and the flow barrier defining a buoyancy chamber therebetween. A debris barrier positioned above the removable plug comprises a rigid annular ring with a flexible diaphragm covering the center opening defined by the annular ring.

Abstract: A downhole apparatus comprises a casing string with a removable plug therein to block flow therethrough. A flow barrier is positioned in the casing below the removable plug and the removable plug and the flow barrier defining a buoyancy chamber therebetween. A debris barrier positioned above the removable plug comprises a rigid annular ring with a flexible diaphragm covering the center opening defined by the annular ring.

Abstract: A downhole tool including a downhole motor. The downhole motor may include a housing, a stator positioned within the housing, and a rotor positioned within the stator. The stator may include an elastomer compound that may include at least one of NBR or HNBR, process aids, and at least one of zinc oxide or graphite.

Abstract: Swellable compositions including at least one curable elastomer, a least one cure system, at least one high molecular weight (HMW) swelling agent and at least one low molecular weight (LMW) swelling agent. Methods for making swellable compositions including at least one curable elastomer, a least one cure system, at least one high molecular weight (HMW) swelling agent and at least one low molecular weight (LMW) swelling agent. Methods for using swellable compositions including at least one curable elastomer, a least one cure system, at least one high molecular weight (HMW) swelling agent and at least one low molecular weight (LMW) swelling agent.

Abstract: In a stator injection molding centralization technique, a mold core is disposed inside a stator tube, thereby forming an annulus between the stator tube and mold core. The mold core includes a pitch length defined between a first and second lobe tip of the mold core. A centralizing member is positioned in the annulus, which has a length at least as long as the pitch length of the mold core. During the injection molding process, elastomeric material is injected into the annulus behind the centralizing member, which is located adjacent to the injection point. As the elastomer is injected, it displaces the centralizing member ahead of it along the annulus. As the centralizing member moves through the annulus, it supports the mold core, thus preventing the sag effect.

Abstract: A smooth torque balanced cable that includes an electrically conductive cable core for transmitting electrical power. The smooth torque balanced cable also has a first polymer surrounding said cable core. An inner layer of a plurality of first armor wires surrounds the cable core. The first armor wires being in partial contact with the first polymer and partial contact with a second polymer disposed opposite the first polymer.

Abstract: In a stator injection molding centralization technique, a mold core is disposed inside a stator tube, thereby forming an annulus between the stator tube and mold core. The mold core includes a pitch length defined between a first and second lobe tip of the mold core. A centralizing member is positioned in the annulus, which has a length at least as long as the pitch length of the mold core. During the injection molding process, elastomeric material is injected into the annulus behind the centralizing member, which is located adjacent to the injection point. As the elastomer is injected, it displaces the centralizing member ahead of it along the annulus. As the centralizing member moves through the annulus, it supports the mold core, thus preventing the sag effect.

Abstract: Swellable elastomeric compositions including an elastomer, a covalent crosslinking system and an ionic crosslinking system, where the composition have improved rate of swelling in water, brines and aqueous solutions, swellability, and/or physical properties of the compositions.

Abstract: A torque-balanced, gas-blocking wireline cable and a method of making the cable includes an electrically conductive cable core for transmitting electrical power and surrounding inner and outer layers of a plurality of armor wires. Gas blocking is achieved by placing a soft polymer layer over the core before the inner wires are cabled thereon. The inner wires imbed partially into the soft polymer layer such that no gaps are left between the inner wires and the core. A second soft polymer layer is optionally extruded over the inner wires before the outer wires are applied. The second soft polymer layer fills any spaces between the inner and outer wire layers and prevents pressurized gas from infiltrating between the wires. The inner wires have larger diameters than the outer wires such that the inner wires carry approximately 60% of the load and torque imbalance is prevented.

Abstract: A torque-balanced, gas-blocking wireline cable and a method of making the cable includes an electrically conductive cable core for transmitting electrical power and surrounding inner and outer layers of a plurality of armor wires. Gas blocking is achieved by placing a soft polymer layer over the core before the inner wires are cabled thereon. The inner wires imbed partially into the soft polymer layer such that no gaps are left between the inner wires and the core. A second soft polymer layer is optionally extruded over the inner wires before the outer wires are applied. The second soft polymer layer fills any spaces between the inner and outer wire layers and prevents pressurized gas from infiltrating between the wires. The inner wires have larger diameters than the outer wires such that the inner wires carry approximately 60% of the load and torque imbalance is prevented.

Abstract: A method of deploying a cable into a wellbore penetrating a subterranean formation that includes providing a cable. The cable includes an insulated conductor; an armor wire layer surrounding the insulated conductor; and a polymeric material disposed in interstitial spaces formed between armor wires forming the armor wire layer, and in interstitial spaces formed between the at least one armor wire layer and the at least one insulated conductor. The method also includes introducing the cable into a wellbore and performing at least one operation in the wellbore utilizing the cable.

Abstract: A hydrocarbon application cable of reduced nylon with increased flexibility and useful life. The cable may be of a hose or solid configuration and particularly beneficial for use in marine operations. A power and data communicative core of the cable may be surrounded by a lightweight intermediate polymer layer of a given hardness which is ultimately then surrounded by an outer polymer jacket having a hardness that is greater than the given hardness. Thus, a lighter weight polymer is provided interior of the outer polymer jacket, which may be of nylon or other suitably hard material. As such, the overall weight and cost of the cable may be substantially reduced.

Abstract: A method of deploying a cable into a wellbore penetrating a subterranean formation that includes providing a cable. The cable includes an insulated conductor; an armor wire layer surrounding the insulated conductor; and a polymeric material disposed in interstitial spaces formed between armor wires forming the armor wire layer, and in interstitial spaces formed between the at least one armor wire layer and the at least one insulated conductor. The method also includes introducing the cable into a wellbore and performing at least one operation in the wellbore utilizing the cable.