Abstract: Improved, simple, energy-efficient, and easy-to-operate process for producing granular diammonium phosphate (DAP) fertilizers from anhydrous ammonia, phosphoric acid, sulfuric acid, and water utilizing a rotating drum granulator and a pipe reactor in combination with a specially designed slurry distributor. The pipe reactor operates at pressures of more than 80 pounds per square inch gage and utilizes a special low-impact distributor to uniformly distribute a wide-angle spray of slurry onto the bed of recycled solids in the drum granulator and to provide for a minimum of bed disruption and deformation. This energy-efficient process produces dry, free-flowing granular DAP with little or no fossil-fuel heating requirements for drying and with low recycle ratios which allow for high production rates or increases in production rates when the process is retrofitted into existing plants.

Abstract: Method for production of granular ammonium polyphosphate fertilizer in which ammonium polyphosphate melt is prepared in a simple inline reactor and distributed onto a bed of solids in a drum granulator to bind smaller fertilizer particles into granules. The desired polyphosphate content can be obtained in the granular product by adjusting the total heat input of the feed reactants to the reactor by means of energy conservation modifications to the system. Energy losses are controlled by use of a predetermined quantity of insulation so that varying amounts of the maximum theoretical heat input can be utilized to produce products of polyphosphate contents as desired.

Abstract: A process for the production of fertilizers from phosphoric and sulfuric acids, anhydrous ammonia, and urea, and more specifically, the production of high-analysis granular ammonium phosphates, ammonium phosphate sulfates, and urea-ammonium phosphate sulfates--some with polyphosphate contents of up to 68 percent of the total P.sub.2 O.sub.5. A specially designed pipe-cross reactor is used to produce a homogeneous melt or slurry of low moisture content from the reactants and thus eliminates the need for a preneutralizer as used in many prior-art granular fertilizer processes. In addition, because of the low melt or slurry moisture content, the dryer (also used in most of the previous processes) is eliminated. The elimination of these two items greatly simplifies pollution abatement, since both items are sources of fumes and dust.

Abstract: process for production of fertilizers from phosphoric and sulfuric acids, anhydrous ammonia, and urea, and for the production of high-analysis granular ammonium phosphates, ammonium phosphate sulfates, and urea-ammonium phosphate sulfates--some with polyphosphate contents of up to 68 percent of the total P.sub.2 O.sub.5. A specially designed pipe-cross reactor is used to produce a homogeneous melt or slurry of low moisture content from the reactants and thus eliminates the need for a preneutralizer as used in many prior-art granular fertilizer processes. Because of the low melt or slurry moisture content, the dryer is eliminated. The elimination of these two items greatly simplifies pollution abatement, since both items are sources of fumes and dust. The equipment used to produce granular monoammonium phosphate, diammonium phosphate, urea-ammonium phosphate sulfate, and ammonium phosphate sulfate fertilizers is inexpensive and simple to operate.

Abstract: Process for production of diammonium phosphate from orthophosphoric acid and ammonia. A specially designed inline reactor, a pipe reactor, is used to produce a homogeneous slurry with a lower moisture content than can be produced and pumped utilizing a preneutralizer as used in many prior-art granular fertilizer processes. Because of the lower moisture content of the slurry, drying requirements are eliminated. This eliminates two items of equipment, to wit, a preneutralizer and a dryer, and greatly simplifies pollution abatement since both items are sources of fumes and dust. The equipment utilized in the present process is inexpensive and simple to operate. The products produced are dust-free and of such particle size distribution that they are well suited for subsequent use in producing bulk blends.

Abstract: Method for production of granular ammonium polyphosphate fertilizer in which ammonium polyphosphate melt is prepared in a simple inline reactor and distributed onto a bed of solids in a drum granulator to bind smaller fertilizer particles into granules. The desired polyphosphate content can be obtained in the granular product by adjusting the total heat input of the feed reactants to the reactor by means of energy conservation modifications to the system. Energy losses from the reaction system are controlled by use of a predetermined quantity of insulation so that varying amounts of the maximum theoretical heat input can be utilized to produce products of polyphosphate contents as desired.