Abstract: Dense, tramp material, is efficiently separated in a comminuted cellulosic fibrous material feed system, for example in a chemical cellulose digester feed system, in a simple but effective matter. By merely utilizing a generally vertical conduit and a slurry flow within it (which may be augmented by high speed liquid introduction), that is caused to turn in a radiused path, centrifugal force allows separation of the tramp material into a cavity beneath the radius transition without requiring any mechanical element to engage the slurry. Appropriate purges, baffles, and discharge mechanisms may be provided. Alternatively, a tramp material separator may be built into an otherwise conventional metering screw in a digester feed system, or one or more centrifugal separators can be provided downstream of the slurry pump in a chip slurry transport system or digester feed system.

Abstract: Yield, particularly when treating hardwood chips, can be improved by at least 1-2% in a kraft cellulose pulping process by keeping the temperature and effective alkali (EA) low during impregnation, and by keeping the EA low in at least a first cook stage. After cooking, the pulp is subjected to cooling low EA liquor, e.g. to reduce its temperature to below 120° C. (preferably below 100° C.) with an EA below about 5 g/L (expressed as NaOH). Continuous treatment in a continuous digester system is preferred, with the EA below about 20 g/L during impregnation and the first cook.

Abstract: In the feeding of a slurry of comminuted cellulosic fibrous material to a digester (continuous or batch) in the production of chemical pulp, one of the tanks used in the feed system (which preferably includes a high pressure feeder) may be eliminated without consequent loss of its function by providing a single tank with the combined functions of controlling the level of liquid in a slurrying conduit which supplies slurry to a slurry pump, and storing and substantially continuously supplying liquid to a make-up liquid pump connected to the digester. The single tank preferably surrounds the slurrying conduit and is substantially concentric, and in liquid communication, with it. A gap of 3-48 inches may be provided between the bottom of the conduit and a connection to the slurry pump. A screen or strainer may be provided in the gap, which is substantially surrounded by the tank.

Abstract: In the production of chemical pulp, such as kraft pulp, it is possible to reduce the amount of ancillary equipment, and/or the size of the continuous digester vessel, while achieving enhanced uniformity of treatment by avoiding “hang ups”. Instead of providing vertical counter-current flow of liquid and comminuted cellulosic fibrous material being treated in the lower half of the digester, the counter-current flow may be a cross flow, that is substantially horizontal (e.g. radial) while the flow of the chip column is vertical. Regardless of the configuration of the digester vessel, a single pump may be utilized for all of the recirculations, or only a few pumps for all of the recirculations.

Abstract: Dense, tramp material, is efficiently separated in a comminuted cellulosic fibrous material feed system, for example in a chemical cellulose digester feed system, in a simple but effective matter. By merely utilizing a generally vertical conduit and a slurry flow within it (which may be augmented by high speed liquid introduction), that is caused to turn in a radiused path, centrifugal force allows separation of the tramp material into a cavity beneath the radius transition without requiring any mechanical element to engage the slurry. Appropriate purges, baffles, and discharge mechanisms may be provided. Alternatively, a tramp material separator may be built into an otherwise conventional metering screw in a digester feed system, or one or more centrifugal separators can be provided downstream of the slurry pump in a chip slurry transport system or digester feed system.

Abstract: In the production of chemical pulp, such as kraft pulp, it is possible to reduce the amount of ancillary equipment, and/or the size of the continuous digester vessel, while achieving enhanced uniformity of treatment by avoiding “hang ups”. Instead of providing vertical counter-current flow of liquid and comminuted cellulosic fibrous material being treated in the lower half of the digester, the counter-current flow may be a cross flow, that is substantially horizontal (e.g. radial) while the flow of the chip column is vertical. Regardless of the configuration of the digester vessel, a single pump may be utilized for all of the recirculations, or only a few pumps for all of the recirculations.

Abstract: The strength properties of chemical cellulose pulp (particularly kraft pulp) are improved by substituting a cold impregnation soak for conventional impregnation procedures. After steaming, wood chips are soaked in an alkaline liquid at a temperature of about 80-110° C. (preferably 80-100° C., or 90-105° C.) for between one-half-72 hours (typically about 2-4 hours) at a pressure of about 0-15 bar (preferably about 1-5 bar), to dissolve at least about 8% of the wood (preferably about 10-20%) and at least about 15% of the lignin. The alkaline liquid used preferably contains sulfide (e.g. black liquor, green liquor, white liquor, or mixtures thereof), but almost any alkaline liquid having an alkali concentration of about 1.0 mole of NaOH/liter or less (typically about 0.75 m/l or less) is suitable. The wood chips are then raised to a cooking temperature of about 145-180° C. and cooked to produce the cellulose chemical pulp.

Abstract: The strength properties of chemical cellulose pulp (particularly kraft pulp) are improved by substituting a cold impregnation soak for conventional impregnation procedures. After steaming, wood chips are soaked in an alkaline liquid at a temperature of about 80-110° C. (preferably 80-100° C., or alternatively 90-105° C.) for between one-half-72 hours (typically about 2-4 hours) at a pressure of about 0-15 bar (preferably about 1-5 bar), to dissolve at least about 8% of the wood (preferably about 10-20%) and at least about 15% of the lignin. The alkaline liquid used preferably contains sulfide (e.g. black liquor, green liquor, white liquor, or mixtures thereof), but almost any alkaline liquid having an alkali concentration of about 1.0 mole of NaOH/liter or less (typically about 0.75 m/l or less) is suitable. The wood chips are then raised to a cooking temperature of about 145-180° C. and cooked to produce the cellulose chemical pulp.

Abstract: Useable steam, e.g. substantially clean useable steam, is produced from a chemical cellulose pulping system hot spent treatment liquor (e.g. black liquor) with optimum energy efficiency by passing the spent liquor to a reboiler, and then pressurizing (e.g. with an eductor, fan, or compressor) the clean steam discharged from the reboiler. The clean steam can be used to steam incoming chips (e.g. in a chip bin) without significantly increasing the TRS load on the pulp mill NCG system.

Abstract: A cellulose pulp continuous digester (e.g. for producing kraft pulp) is operated so that it has an inverted top separator and is hydraulically filled to above the level of the inverted top separator, and may be substantially completely hydraulically full. A plurality of different liquor flows may be extracted from the inverted top separator, and an in-line drainer may be provided in a conduit through which liquid is extracted.

Abstract: Recycled paper pulp having at least two different types of paper which consume widely different amounts of bleaching chemical, or mixed hardwood and soft-wood pulps, are treated in a manner that enhances distribution and redistribution of bleaching chemical to enhance uniformity of the bleaching treatment. The pulp is intensely mixed to provide a homogenous mixture of fibrous material and bleaching chemical, and then is continuously or intermittently subjected to mechanical action (such as in low intensity mixers, or by agitating pulp in a retention tank) of sufficient intensity and duration so as to enhance distribution and redistribution of a bleaching chemical. Also, recycled pulp will have cleanliness which varies significantly over time, and this is accommodated by sensing at least one of the brightness, color, or lignin content (e.g.

Abstract: A method of controlling the pressure of a vertical continuous comminuted cellulosic fibrous material (wood chip) digester is provided using a pressure-control extraction in a zone relatively insensitive to changes in the flow rate of liquid introduction or removal. The method comprises controlling the pressure in the digester primarily (or substantially exclusively) by varying the flow rate of liquor extracted from the pressure-control extraction to maintain the pressure in the digester at a desired superatmospheric level while avoiding non-uniform, unstable material movement in the counter-current washing zone; and introducing dilution liquid into the digester at the at least one recirculation-dilution loop. The pressure-control extraction is preferably substantially the upper extraction in the digester. Substantially except during excessive over pressure and under pressure conditions the extraction flow from the main extraction is maintained substantially constant.

Abstract: A vertical pulp treatment vessel having a top and bottom, such as a continuous or batch digester, has at least a first substantially annular screen assembly disposed within the vessel between the top and bottom. A first substantially annular header is associated with the first screen assembly and first and second withdrawal conduits extend outwardly from the header and are in fluid communication with it. A barrier, such as a radially extending plate, is disposed in the header between the withdrawal conduits, the withdrawal conduits being adjacent each other (typically spaced from each other between about 2-30.degree., e.g. between about 10-20.degree.). A small, compared to the prior art, platform is provided for allowing access to the withdrawal conduits, and automatically controlled valves or like structures in or associated with the conduits, the platform having an arcuate extent of less than 180.degree., typically less than about 110.degree. (e.g. about 90.degree. or less).

Abstract: A system and method for feeding comminuted cellulosic fibrous material such as wood chips to the top of a treatment vessel such as a continuous digester provide enhanced simplicity, operability, and maintainability by eliminating the high pressure transfer device conventionally used in the prior art. Instead of a high pressure transfer device the steamed and slurried chips are pressurized using one or more slurry pumps located at least thirty feet below the top of the treatment vessel and for pressurizing the slurry to a pressure of at least about 10 bar gauge. A return line from the top of the digester may, but need not necessarily, be operatively connected to the one or more pumps and if connected to the pumps the pressure in the return line may be reduced utilizing a pressure reduction valve and/or a flash tank.

Abstract: Dense, tramp material, is efficiently separated in a comminuted cellulosic fibrous material feed system, for example in a chemical cellulose digester feed system, in a simple but effective matter. By merely utilizing a generally vertical conduit and a slurry flow within it (which may be augmented by high speed liquid introduction), that is caused to turn in a radiused path, centrifugal force allows separation of the tramp material into a cavity beneath the radius transition without requiring any mechanical element to engage the slurry. Appropriate purges, baffles, and discharge mechanisms may be provided. Alternatively, a tramp material separator may be built into an otherwise conventional metering screw in a digester feed system, or one or more centrifugal separators can be provided downstream of the slurry pump in a chip slurry transport system or digester feed system.

Abstract: A cellulose pulp continuous digester (e.g. for producing kraft pulp) is operated so that it has the advantages of a hydraulic digester yet has a gas-filled zone over the liquid level. A slurry of chips and cooking liquor is introduced into the top of the digester vessel through an inverted top separator. A liquid level is established below the inverted top separator, and a chips level is established below the inverted top separator (above or below the liquid level). A gas-filled zone above the liquid level includes compressed gas, and is at a temperature of less than 160 (preferably less than 120).degree. C. and at a pressure of between 50-200 (preferably 80-150) psig. The digester may have a first diameter portion (about 3-5 meters) at the top and a second diameter portion (at least about seven meters) below the top, with the inverted separator in the first diameter portion, the liquid level in the first diameter portion, and the chips level in the second diameter portion.

Abstract: In a vertical digester for producing chemical pulp, or other vessel for treating a slurry of comminuted fibrous cellulosic material, the cost of manufacturing the shell is significantly reduced by eliminating the external step increases in the digester shell. The digester shell has a substantially constant internal diameter from just below the inlet to just above the outlet, screen assemblies being provided by an internal transition (e.g. conical) having an angle of convergence of less than 40.degree. (e.g. about 10-25.degree.) above each screen assembly so that the slurry flows through the transition without bridging or hang-up, and a step increase, or other increase, in diameter back to the first diameter after the screen assembly.

Abstract: A method of treating wood chips allows chemical pulp (e. g. kraft pulp) to be produced having enhanced fiber strength properties. In a first zone or stage the chips are cool impregnated (e. g. a temperature of about 60-120.degree. C.) with a first alkali-containing liquid (25-35 g/l expressed as NaOH). In the top of a continuous digester in a second zone or stage the chips are then treated with a second alkali-containing liquid having an alkali concentration at least 5 g/l less than the first liquid (e. g. 10-20 g/l) and a temperature of between about 120-160.degree. C. (e. g. 130-150.degree. C.). An extraction typically takes place to effect the change in treatment zones. After the second zone the chips are cooked at about 140-180.degree. C. (e. g. 150-170.degree. C.), and higher than in the second zone.

Abstract: A cellulose pulp continuous digester (e.g. for producing kraft pulp) is operated so that it has the advantages of a hydraulic digester yet has a gas-filled zone over the liquid level. A slurry of chips and cooking liquor is introduced into the top of the digester vessel through an inverted top separator. A liquid level is established below the inverted top separator, and a chips level is established below the inverted top separator (above or below the liquid level). A gas-filled zone above the liquid level includes compressed gas, and is at a temperature of less than 160 (preferably less than 120).degree.C. and at a pressure of between 50-200 (preferably 80-150) psig. The chips are heated by recirculating and heating liquid using a recirculation loop below the chips level, and a countercurrent flow zone is preferably provided.

Abstract: A mixer, having a unique rotor, is particularly suitable for mixing paper pulp having a consistency of about 6-15% (medium consistency) with a bleaching gas having an ozone content of at least one percent, and typically at least six percent. The rotor comprises a disc shaped base, a hub at the center of the base for connecting it to a drive mechanism for driving the rotor at an angular velocity of 1000-6000 rpm, and one or more rings concentric with the base and extending outwardly from the base at least about three inches (and of the same for different heights). A number of blades may extend radially through the center of the base along the contour of the rings, extending outwardly from the base, rings, and hub. Degassing holes may be formed in the hub and connected up to a suitable degassing structure in the mixer. The rings may have a cross-sectional shape corresponding to that of a truncated right circular cone frustum, or may have a rectangular cross-section.