Patents by Inventor Calle Hellestam

Calle Hellestam has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220040766
    Abstract: A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed on a support structure, the method comprising the steps of: providing at least one model of the three-dimensional article, lowering the support structure a predetermined distance and rotating the support structure a predetermined angle in a first direction before applying a first powder layer covering the lowered and rotated support structure, rotating the support structure the predetermined angle in a second direction opposite to the first direction before directing the at least one first energy beam from the at least one first energy beam source at selected locations of the first powder layer, the at least one first energy beam source causing the first powder layer on the stationary support structure which is stationary to fuse in the selected locations according to the model to form first portions of the three-dimensional article.
    Type: Application
    Filed: October 25, 2021
    Publication date: February 10, 2022
    Applicant: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 11185926
    Abstract: A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed on a support structure, the method comprising the steps of: providing at least one model of the three-dimensional article, lowering the support structure a predetermined distance and rotating the support structure a predetermined angle in a first direction before applying a first powder layer covering the lowered and rotated support structure, rotating the support structure the predetermined angle in a second direction opposite to the first direction before directing the at least one first energy beam from the at least one first energy beam source at selected locations of the first powder layer, the at least one first energy beam source causing the first powder layer on the stationary support structure which is stationary to fuse in the selected locations according to the model to form first portions of the three-dimensional article.
    Type: Grant
    Filed: August 14, 2018
    Date of Patent: November 30, 2021
    Assignee: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 11141790
    Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.
    Type: Grant
    Filed: October 22, 2018
    Date of Patent: October 12, 2021
    Assignee: Arcam AB
    Inventors: Calle Hellestam, Jenny Olsson, Isak Elfstroem
  • Patent number: 11072117
    Abstract: The invention relates to a platform device (4) for forming a three-dimensional article (2) in an additive manufacturing machine layer by layer by successive fusion of selected areas of powder layers (3), which selected areas correspond to successive layers of the three-dimensional article. The platform device (4) has a support member (5) with a surface (6) for receiving powder. The support member (5) is rotatable about a first rotation axis (13) extending in a direction (15) substantially perpendicular to the surface (6). The support member (5) and the first rotation axis (13) are rotatable about a second rotation axis (14) arranged substantially in parallel with and off-set to the first rotation axis (13).
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: July 27, 2021
    Assignee: Arcam AB
    Inventor: Calle Hellestam
  • Publication number: 20200398341
    Abstract: A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed, comprising the steps of: providing at least one model of said three-dimensional article, moving a support structure in z-direction at a predetermined speed while rotating said support structure at a predetermined speed, directing a first and second energy beam causing said powder layer to fuse in first and second selected locations according to said model, wherein a first cover area of said first energy beam on said powder layer is arranged at a predetermined minimum distance and non-overlapping from a second cover area of said second energy beam on said powder layer, a trajectory of said first cover area and a trajectory of said second cover area are at least one of overlapping each other, abutting each other or separated to each other when said support structure is rotated a full lap.
    Type: Application
    Filed: September 2, 2020
    Publication date: December 24, 2020
    Applicant: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 10814393
    Abstract: An apparatus comprising a control unit configured for applying a first powder layer on a work table, directing a first energy beam from a first energy beam source over said work table causing said first powder layer to fuse in first selected locations according to a corresponding model to form a first cross section of said at least one three-dimensional article, where said first energy beam is fusing a first article with parallel scan lines in a first direction, fusing a second scan line in said first direction in said first layer in said first article within a predetermined time interval after fusing a first scan line in said first article, wherein at least one intermediate scan line is fused within said time interval at another predetermined position and where said first and second scan lines are adjacent to each other.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: October 27, 2020
    Assignee: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 10814392
    Abstract: An apparatus comprising a control unit configured for applying a first powder layer on a work table; directing a first energy causing said first powder layer to fuse in first selected locations to form a first cross section where said first energy beam is fusing a first region with parallel scan lines in a first direction and a second region with parallel scan lines in a second direction; fusing at least one of the scan lines in said first region in said first direction immediately before fusing at least one of said scan lines in said second region in said second direction; applying a second powder layer and directing the energy beam causing said second powder layer to fuse in second selected locations where the energy beam is fusing said first region with parallel scan lines in a third direction and said second region in a fourth direction.
    Type: Grant
    Filed: May 11, 2017
    Date of Patent: October 27, 2020
    Assignee: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 10786865
    Abstract: A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed, comprising the steps of: providing at least one model of said three-dimensional article, moving a support structure in z-direction at a predetermined speed while rotating said support structure at a predetermined speed, directing a first and second energy beam causing said powder layer to fuse in first and second selected locations according to said model, wherein a first cover area of said first energy beam on said powder layer is arranged at a predetermined minimum distance and non-overlapping from a second cover area of said second energy beam on said powder layer, a trajectory of said first cover area and a trajectory of said second cover area are at least one of overlapping each other, abutting each other or separated to each other when said support structure is rotated a full lap.
    Type: Grant
    Filed: November 24, 2015
    Date of Patent: September 29, 2020
    Assignee: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 10529070
    Abstract: A method for detecting electron beam filament wear in an electron beam source, the method comprising the steps of: enlarging a beam spot emanating from the electron beam source on a work table to a predetermined minimum size, capturing an image of the beam spot on the work table by a camera, comparing the captured image of the beam spot with a reference image, and detecting filament wear if the captured image is deviating more than a predetermined value from the reference image.
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: January 7, 2020
    Assignee: Arcam AB
    Inventors: Calle Hellestam, Mattias Fager
  • Publication number: 20190160749
    Abstract: The invention relates to a platform device (4) for forming a three-dimensional article (2) in an additive manufacturing machine layer by layer by successive fusion of selected areas of powder layers (3), which selected areas correspond to successive layers of the three-dimensional article. The platform device (4) has a support member (5) with a surface (6) for receiving powder. The support member (5) is rotatable about a first rotation axis (13) extending in a direction (15) substantially perpendicular to the surface (6). The support member (5) and the first rotation axis (13) are rotatable about a second rotation axis (14) arranged substantially in parallel with and off-set to the first rotation axis (13).
    Type: Application
    Filed: October 8, 2018
    Publication date: May 30, 2019
    Inventor: Calle Hellestam
  • Publication number: 20190147578
    Abstract: A method for detecting electron beam filament wear in an electron beam source, the method comprising the steps of: enlarging a beam spot emanating from the electron beam source on a work table to a predetermined minimum size, capturing an image of the beam spot on the work table by a camera, comparing the captured image of the beam spot with a reference image, and detecting filament wear if the captured image is deviating more than a predetermined value from the reference image.
    Type: Application
    Filed: October 8, 2018
    Publication date: May 16, 2019
    Inventors: Calle Hellestam, Mattias Fager
  • Publication number: 20190099808
    Abstract: A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed on a support structure, the method comprising the steps of: providing at least one model of the three-dimensional article, lowering the support structure a predetermined distance and rotating the support structure a predetermined angle in a first direction before applying a first powder layer covering the lowered and rotated support structure, rotating the support structure the predetermined angle in a second direction opposite to the first direction before directing the at least one first energy beam from the at least one first energy beam source at selected locations of the first powder layer, the at least one first energy beam source causing the first powder layer on the stationary support structure which is stationary to fuse in the selected locations according to the model to form first portions of the three-dimensional article.
    Type: Application
    Filed: August 14, 2018
    Publication date: April 4, 2019
    Inventor: Calle Hellestam
  • Publication number: 20190099809
    Abstract: A method for forming at least one three-dimensional article through successive fusion of parts of a powder bed on a support structure, the method comprising the steps of: providing at least one model of the three-dimensional article, lowering the support structure a predetermined distance and rotating the support structure a predetermined angle in a first direction before applying a first powder layer covering the lowered and rotated support structure, rotating the at least one model by the predetermined angle in the first direction before directing the at least one first energy beam from the at least one first energy beam source at selected locations for fusing the first powder layer, the at least one first energy beam source causing the first powder layer on the stationary support structure which is stationary to fuse in the selected locations according to the model to form first portions of the three-dimensional article.
    Type: Application
    Filed: August 14, 2018
    Publication date: April 4, 2019
    Inventor: Calle Hellestam
  • Publication number: 20190060996
    Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.
    Type: Application
    Filed: October 22, 2018
    Publication date: February 28, 2019
    Inventors: Calle Hellestam, Jenny Olsson, Isak Elfstroem
  • Patent number: 10189086
    Abstract: Disclosed is a method for manufacturing three-dimensional articles with porosity.
    Type: Grant
    Filed: December 18, 2012
    Date of Patent: January 29, 2019
    Assignee: ARCAM AB
    Inventors: Calle Hellestam, Jenny Olsson, Isak Elfstroem
  • Patent number: 9789563
    Abstract: The invention relates to a method for forming a three-dimensional article through successive fusion of locations of a powder bed. The method comprising: providing a model of said three-dimensional article; applying a powder layer on a work table; determining a maximum scan length of an energy beam; directing said energy beam from a first energy beam source over said work table with constant energy causing said first powder layer to fuse in first selected locations according to said model to form a first cross section of said three-dimensional article, wherein locations with a shorter scan length than said maximum scan length is provided with a time sink before and/or after said scan line so that the time period between each two adjacent scan lines is constant throughout the manufacture of said three-dimensional article.
    Type: Grant
    Filed: November 19, 2014
    Date of Patent: October 17, 2017
    Assignee: Arcam AB
    Inventors: Isak Elfstroem, Calle Hellestam, Mattias Fager
  • Publication number: 20170246685
    Abstract: An apparatus comprising a control unit configured for applying a first powder layer on a work table, directing a first energy beam from a first energy beam source over said work table causing said first powder layer to fuse in first selected locations according to a corresponding model to form a first cross section of said at least one three-dimensional article, where said first energy beam is fusing a first article with parallel scan lines in a first direction, fusing a second scan line in said first direction in said first layer in said first article within a predetermined time interval after fusing a first scan line in said first article, wherein at least one intermediate scan line is fused within said time interval at another predetermined position and where said first and second scan lines are adjacent to each other.
    Type: Application
    Filed: May 11, 2017
    Publication date: August 31, 2017
    Inventor: Calle Hellestam
  • Publication number: 20170246684
    Abstract: An apparatus comprising a control unit configured for applying a first powder layer on a work table; directing a first energy causing said first powder layer to fuse in first selected locations to form a first cross section where said first energy beam is fusing a first region with parallel scan lines in a first direction and a second region with parallel scan lines in a second direction; fusing at least one of the scan lines in said first region in said first direction immediately before fusing at least one of said scan lines in said second region in said second direction; applying a second powder layer and directing the energy beam causing said second powder layer to fuse in second selected locations where the energy beam is fusing said first region with parallel scan lines in a third direction and said second region in a fourth direction.
    Type: Application
    Filed: May 11, 2017
    Publication date: August 31, 2017
    Inventor: Calle Hellestam
  • Patent number: 9676033
    Abstract: A method for forming a three-dimensional article through successive fusion of parts of a powder bed, applying a first powder layer on a work table, directing a first energy beam from a first energy beam source over said work table causing said first powder layer to fuse in first selected locations according to a corresponding model to form a first cross section of said at least one three-dimensional article, where said first energy beam is fusing a first article with parallel scan lines in a first direction, fusing a second scan line in said first direction in said first layer in said first article within a predetermined time interval after fusing a first scan line in said first article, wherein at least one intermediate scan line is fused within said time interval at another predetermined position and where said first and second scan lines are adjacent to each other.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: June 13, 2017
    Assignee: Arcam AB
    Inventor: Calle Hellestam
  • Patent number: 9676032
    Abstract: A method for forming a three-dimensional article comprising applying a first powder layer on a work table; directing a first energy causing said first powder layer to fuse in first selected locations to form a first cross section where said first energy beam is fusing a first region with parallel scan lines in a first direction and a second region with parallel scan lines in a second direction; fusing at least one of the scan lines in said first region in said first direction immediately before fusing at least one of said scan lines in said second region in said second direction; applying a second powder layer and directing the energy beam causing said second powder layer to fuse in second selected locations where the energy beam is fusing said first region with parallel scan lines in a third direction and said second region in a fourth direction.
    Type: Grant
    Filed: August 5, 2014
    Date of Patent: June 13, 2017
    Assignee: Arcam AB
    Inventor: Calle Hellestam