Abstract: A method of making a golf club head includes the steps of providing a face of a club head, the face having a ball striking surface and a perimeter defining a border of the ball striking surface, providing a golf club head body that includes a crown, a sole, a toe, and a heel, attaching the face to a front portion of the club head body, and milling the ball striking surface and an edge portion of the face to cut a machined surface into the ball striking surface and the edge portion. The milled surface includes a plurality of first grooves located along the ball striking surface and defining a first depth, and a plurality of second grooves located adjacent the perimeter along the edge portion and defining a second depth. The first depth is different than the second depth.

Abstract: A headcover for a golf club includes a body formed layer by layer upon a build plane during an additive manufacturing process. The body defines a chamber adapted to receive a golf club head and includes a heel end, a toe end, and a plurality of sidewalls. The headcover further includes a lattice structure formed unitarily on a portion of the body during the additive manufacturing process. The lattice structure extends over at least a portion of each of the plurality of sidewalls and the toe end of the body.

Abstract: A golf club head includes a body formed layer by layer and having a topline, a sole, and an internal cavity arranged between the topline and the sole. The golf club head further includes at least one aperture formed through at least one of a hosel extending from the body, a rear surface of the body, and a toe portion of the body. The at least one aperture is configured to form a flow path that extends along the internal cavity and the at least one aperture.

Abstract: A golf club head includes a body, a solid portion, and a lattice structure. The body includes a topline, a sole, and an internal cavity arranged between the topline and the sole. The solid portion is arranged within the internal cavity and is fabricated from a solid material. The lattice structure is arranged within the internal cavity and is formed layer by layer via an additive manufacturing process. The lattice structure defines a lattice volume and the solid portion defines a solid volume. An orientation of the lattice structure between the topline and the sole and a volume ratio between the lattice volume and the solid volume define a location of a center of gravity defined by the body.

Abstract: A putter-type golf club includes a body defining a toe portion, a medial portion, a heel portion, and an insert cavity, and a face insert assembly disposed within the insert cavity. The face insert assembly includes an outer plate comprising a plurality of apertures, and an inner insert comprising a plurality of protrusions. The plurality of protrusions extend entirely through the plurality of apertures.

Abstract: A process manufacturing a golf club head includes the steps of forming, via an additive manufacturing process, a body of the golf club head by printing, layer by layer, a boundary that encloses a volume and is formed by at least one layer, and sintering the body to form a solid material within the volume.

Abstract: A process of manufacturing a golf club head includes the steps of generating, via an additive manufacturing process, a golf club head. Generating, via an additive manufacturing process, the golf club head includes the steps of printing a first material, layer by layer, along a first plane, and creating a first blow through aperture that allows air to pass from a front portion of the golf club head to a head cavity disposed within a rear portion of the golf club head. The process further includes blowing excess material out from within the head cavity using the first blow through aperture, and removing excess material formed at one or more material deposits disposed along the golf club head.

Abstract: A golf club head includes a body and an insert. The body defines a top side, a toe side, and a heel side, and includes a sole extending between the toe side and the heel side at a location on the body opposite to the top side. The body defines an internal volume defined between a ball-striking face and an internal wall. The insert is arranged within the internal volume and is formed layer by layer via an additive manufacturing process. The insert includes a lattice structure arranged between a rear surface of the ball-striking face and the internal wall. The lattice structure is in engagement with the rear surface and formed integrally with the ball-striking face and the internal wall.

Abstract: Summary A golf club face member is made by a manufacturing process, such as 3D printing, for a complex topology that is sturdy with good CT. 3D printing creates a face in which struts, a lattice-like structure, a waffle-iron pattern, or interior voids provide great strength and low mass. A golf club head has a club head body defining a heel portion and a toe portion and a hosel extending upward from the heel portion when the club head is at address. A face member is disposed between the heel portion and the toe portion such that it faces forward when the club head is at address. At least portion of the face member comprises a 3D printed material such as a 3D printed or sintered metal.

Abstract: The invention provides golf clubs and methods of making golf clubs with machined perimeter faces. The club faces provide an accurate ball striking surface and improved aerodynamics. In particular, a surface is milled into the club face that expands over an edge of a ball striking surface and onto a portion of the face adjacent to at least one of a crown, a sole, a toe, or a heel. During a swing, the milled surface causes the boundary layer of airflow to separate at a point closer to the rear of the club head, resulting in reduced drag.

Abstract: The invention provides a golf club head with an openwork (e.g., lattice-like or trellis-like) internal structural element that provides strength and stiffening at key points of the club head and/or attenuates sound while adding little to the overall mass due to the defined or irregular patterns of holes, piercings, gaps, or apertures through surfaces of the material. A golf club head may be given an openwork internal rib that reinforces regions of high strain, thereby minimizing material fatigue and preventing early breakage of the club head.

Abstract: The invention provides golf clubs and methods of making golf clubs with machined perimeter faces. The club faces provide an accurate ball striking surface and improved aerodynamics. In particular, a surface is milled into the club face that expands over an edge of a ball striking surface and onto a portion of the face adjacent to at least one of a crown, a sole, a toe, or a heel. During a swing, the milled surface causes the boundary layer of airflow to separate at a point closer to the rear of the club head, resulting in reduced drag.

Abstract: A golf club head includes a heel, a toe, a sole, and a rail. The toe is opposite the heel. The sole is between the toe and the heel. The sole has a forward portion and an aft portion. A forward-aft direction is defined from the forward portion to the aft portion. A heel-toe direction is defined from the heel to the toe. The rail extends outwardly from the sole along the forward-aft direction. The rail and the sole define an open-ended first channel extending along the rail in the forward-aft direction. The rail defines a second channel extending in the heel-toe direction.

Abstract: A golf club head with an interchangeable or reversible sole rail system having a rail member configured to be received within one or more channels formed on the club head. The rail system allows the player to employ rails along a surface of the club head to improve the interaction between the club head and the ground during the swing.