Patents by Inventor Carl A. Hampson

Carl A. Hampson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12122878
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: October 8, 2023
    Date of Patent: October 22, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Charles Fitch Appley, Carl Hampson, Gert R Mueller, Benedicte Pacorel
  • Publication number: 20240328563
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose mutter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: June 5, 2024
    Publication date: October 3, 2024
    Inventor: Carl HAMPSON
  • Patent number: 12104089
    Abstract: The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.
    Type: Grant
    Filed: August 14, 2023
    Date of Patent: October 1, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Benedicte Pacorel, Roger Jackson
  • Publication number: 20240301985
    Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.
    Type: Application
    Filed: May 15, 2024
    Publication date: September 12, 2024
    Inventors: Carl HAMPSON, Gert MUELLER, Charles APPLEY
  • Patent number: 12054563
    Abstract: The present invention relates to a water-soluble binder composition comprising at least one carbohydrate component and at least one carbon dioxide reaction product comprising at least the reaction product(s) of carbon dioxide with at least one nitrogen-containing compound. It further relates to a method of its manufacture, its use, a method of manufacturing a collection of matter bound by said polymeric binder, as well as a binder solution or dispersion comprising said binder composition.
    Type: Grant
    Filed: August 18, 2022
    Date of Patent: August 6, 2024
    Inventors: Carl Hampson, Gareth Jones
  • Patent number: 12054514
    Abstract: A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Grant
    Filed: March 6, 2023
    Date of Patent: August 6, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Gert R. Mueller, Charles Fitch Appley, Benedicte Pacorel, Carl Hampson
  • Publication number: 20240230016
    Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.
    Type: Application
    Filed: December 28, 2023
    Publication date: July 11, 2024
    Inventors: Carl HAMPSON, Gert MUELLER, Charles APPLEY
  • Publication number: 20240230017
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose mutter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: March 27, 2024
    Publication date: July 11, 2024
    Inventor: Carl HAMPSON
  • Publication number: 20240159347
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Application
    Filed: January 12, 2024
    Publication date: May 16, 2024
    Inventor: Carl HAMPSON
  • Publication number: 20240150496
    Abstract: The present invention relates to new aqueous curable binder compositions comprising a carbohydrate compound, a first cross linker and a second cross linker different from the first capable of undergoing radical polymerization and possibly a free radical initiator.
    Type: Application
    Filed: January 16, 2024
    Publication date: May 9, 2024
    Inventors: Carl HAMPSON, Ferdous KHAN
  • Publication number: 20240150631
    Abstract: A method of manufacturing a composite product, comprising: applying a binder composition, notably in the form of an aqueous solution, to non or loosely assembled matter to provide resinated matter, wherein the binder composition consists of a binder composition prepared by combining reactants comprising at least 50% by dry weight reducing sugar reactant(s) and at least 5% by dry weight nitrogen-containing reactant(s); and arranging the resinated matter to provide loosely arranged resinated matter; and subjecting the loosely arranged resinated matter to heat and/or pressure to cure the binder composition and to form the composite product; wherein the nitrogen-containing reactant(s) comprise TPTA triprimary triamine(s), notably wherein the nitrogen-containing reactant(s) comprise at least 5% by dry weight of TPTA triprimary triamine(s).
    Type: Application
    Filed: January 15, 2024
    Publication date: May 9, 2024
    Inventors: Carl HAMPSON, Oliver CALLAGHAN
  • Publication number: 20240150558
    Abstract: A binder used for manufacturing a composite product is prepared by combining i) Maillard reactants selected from: reducing sugar reactant(s) and nitrogen-containing reactant(s); curable reaction product(s) of reducing sugar reactant(s) and nitrogen-containing reactant(s); and combinations thereof; and ii) a resin; reactants of a resin; and combinations thereof.
    Type: Application
    Filed: January 15, 2024
    Publication date: May 9, 2024
    Inventors: Carl HAMPSON, Oliver CALLAGHAN, Kenneth SNYDER
  • Publication number: 20240141247
    Abstract: A briquette for use as a mineral charge in a cupola furnace for the production of mineral wool fibres is produced by combining: a) recycled waste mineral wool selected from i) waste mineral wool comprising uncured sugar containing binder, ii) waste mineral wool comprising cured binder, iii) waste mineral wool without binder and iv) combination thereof, b) cement, and c) additional sugar(s) to form a mouldable mixture and moulding and curing the mouldable mixture to form the briquette.
    Type: Application
    Filed: January 9, 2024
    Publication date: May 2, 2024
    Inventor: Carl HAMPSON
  • Publication number: 20240133508
    Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.
    Type: Application
    Filed: December 28, 2023
    Publication date: April 25, 2024
    Inventors: Carl HAMPSON, Gert MUELLER, Charles APPLEY
  • Publication number: 20240117117
    Abstract: A binder comprising the products of a carbohydrate reactant and polyamine is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Uncured fibrous products comprising fibers in contact with a carbohydrate reactant and a polyamine are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
    Type: Application
    Filed: October 8, 2023
    Publication date: April 11, 2024
    Inventors: Charles Fitch APPLEY, Carl HAMPSON, Gert R. MUELLER, Benedicte PACOREL
  • Patent number: 11945883
    Abstract: The present invention relates to new aqueous curable binder compositions comprising a carbohydrate compound, a first cross linker and a second cross linker different from the first capable of undergoing radical polymerization and possibly a free radical initiator.
    Type: Grant
    Filed: April 14, 2022
    Date of Patent: April 2, 2024
    Inventors: Carl Hampson, Ferdous Khan
  • Patent number: 11946582
    Abstract: An un-reacted substantially formaldehyde free curable binder solution for binding loose matter consists essentially of a solution obtainable by dissolving a reducing sugar, an ammonium salt acid precursor, optionally a carboxylic acid or a precursor thereof and optionally ammonia in water.
    Type: Grant
    Filed: May 7, 2019
    Date of Patent: April 2, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventor: Carl Hampson
  • Patent number: 11945979
    Abstract: A method of manufacturing a composite product, comprising: —applying a binder composition, notably in the form of an aqueous solution, to non or loosely assembled matter to provide resinated matter, wherein the binder composition consists of a binder composition prepared by combining reactants comprising at least 50% by dry weight reducing sugar reactant(s) and at least 5% by dry weight nitrogen-containing reactant(s); and—arranging the resinated matter to provide loosely arranged resinated matter; and—subjecting the loosely arranged resinated matter to heat and/or pressure to cure the binder composition and to form the composite product; —wherein the nitrogen-containing reactant(s) comprise TPTA triprimary triamine(s), notably wherein the nitrogen-containing reactant(s) comprise at least 5% by dry weight of TPTA triprimary triamine(s).
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: April 2, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL
    Inventors: Carl Hampson, Oliver Callaghan
  • Patent number: 11939460
    Abstract: A binder used for manufacturing a composite product is prepared by combining i) Maillard reactants selected from: reducing sugar reactant(s) and nitrogen-containing reactant(s); curable reaction product(s) of reducing sugar reactant(s) and nitrogen-containing reactant(s); and combinations thereof; and ii) a resin; reactants of a resin; and combinations thereof.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: March 26, 2024
    Assignees: Knauf Insulation, Inc., Knauf Insulation SPRL, McTron Technologies, Inc
    Inventors: Carl Hampson, Oliver Callaghan, Kenneth Snyder
  • Publication number: 20240052966
    Abstract: A method of manufacturing a mineral fibre thermal insulation product comprises the sequential steps of: Forming mineral fibres from a molten mineral mixture; Spraying a substantially formaldehyde free binder solution on to the mineral fibres, the binder solution comprising: a reducing sugar, an acid precursor derivable from an inorganic salt and a source of nitrogen; Collecting the mineral fibres to which the binder solution has been applied to form a batt of mineral fibres; and Curing the batt comprising the mineral fibres and the binder which is in contact with the mineral fibres by passing the batt through a curing oven so as to provide a batt of mineral fibres held together by a substantially water insoluble cured binder.
    Type: Application
    Filed: October 22, 2023
    Publication date: February 15, 2024
    Applicant: KNAUF INSULATION, INC.
    Inventors: Carl Hampson, Gert Mueller, Charles Appley