Abstract: An apparatus for alternately stacking finite numbers of n positive battery plates and n+1 negative battery plates wherein a negative battery plate is provided at both the top and bottom ends of the stack. The apparatus includes a moving conveyor belt on which the positive plates are deposited having a spacing interval greater than the length of two negative plates. A negative plate is dropped onto the conveyor belt in the space between the positive plates and, in order to provide a negative plate at both the top and bottom ends of a resulting stack, two negative plates are dropped into the space between the positive plates whenever the required number of positive plates for a stack have been deposited on the conveyor belt. The negative and positive plates are then sequentially removed from the conveyor belt and dropped on top of each other thus producing a stack of alternating negative and positive plates, with a negative plate at both the bottom and top of the stack.

Abstract: An extruder and electrode assemblage for interconnecting the upstanding lugs of plate straps connected to the positive and negative grids of battery cell units through apertures provided in partitions, separating the cell units of a battery from each other. The electrode assemblage not only clamps the lugs against the partition but defines apertures for the extruding plungers to engage the lugs and extrude same into the partition aperture. Once the extruded lug portions contact each other, welding current is supplied thereto in a semi-annular path by the electrodes.

Abstract: There is disclosed a mold assembly for casting posts and plate connector straps onto stacks of plates of lead acid type batteries wherein molten metal is circulated through one or more channels in the assembly and selectively damned to overflow into adjacent mold cavities. Cycle time and properties of the posts and connector straps are improved by constructions which impart a large thermal mass to the channel walls and a small thermal mass to the mold cavity walls. Thermal isolation of the mold cavity walls from the channel walls further enhances these conditions whereby the molds can be elevated in temperature prior to the casting operation and rapidly cooled during that operation. Cooling of the post mold cavities earlier and at a faster rate than the strap mold cavities increases post strength. A mold frame construction containing the molten metal flow channel and one or more inserts for the frame provide the desirable thermal properties while lending flexibility to the apparatus.