Abstract: A scan engine for capturing images of an object appearing in an imaging field of view (FOV) includes a chassis including a chassis body defining at least one confined volume, an adhesive material, and an aiming system that generates a cosmetic pattern to assist with identifying the FOV. The chassis body includes a chassis mounting portion and a redirecting region that at least partially surrounds the chassis mounting portion. The adhesive material is disposable on the chassis mounting portion. The aiming system is at least partially disposed within the at least one cavity of the body and extends along a longitudinal axis in a first direction. At least a portion of the aiming system engages the adhesive material to be at least partially retained within the at least one confined volume of the body. Upon directing electromagnetic radiation towards the at least one confined volume, the redirecting region redirects the electromagnetic radiation towards the adhesive material to initiate a curing process.

Abstract: A scan engine for capturing at least one image of an object appearing in an imaging field of view (FOV) is provided that includes an imaging system, illumination system, aiming system, and a first and second chassis. The imaging system includes a lens holder and at least one lens disposed within the lens holder and both a far imaging system and a near imaging system for capturing images across multiple fields of view at different distances. The illumination system and aiming system are physically positioned to provide illumination of a target in the near and/or far fields of view, and provide an aiming pattern to the near and/or far fields of view.

Abstract: An optical assembly for an autofocus lens system for imaging an object appearing in an imaging field of view (FOV) is provided. The optical assembly includes a compensator lens assembly disposed along an optical axis, with the compensator lens assembly configured to receive light along the optical axis and to provide tuning of a flange focal length of the optical assembly. A variable focus assembly, including a variable focus optical element, is disposed along the optical axis to receive light from the compensator lens assembly. The variable focus optical element has a tunable focal plane. A fixed focus optical group is disposed along the optical axis to receive light from the variable focus assembly, the fixed focus optical group is configured to focus the light at the flange focal length of the optical assembly.

Abstract: A system and methods for providing aiming guidance for an imaging system. The system includes an illumination field source configured to provide illumination along a illumination optical axis to (i) illuminate a target and (ii) indicate a near field of view of the imaging system and a far field aiming source configured to provide a radiation pattern along an aiming optical axis to indicate a far field of view of the imaging system. Near field optics are configured to receive the first illumination from the near field illumination source and to form the first illumination to provide illumination to, and indicate to a user or machine vision system, the near field of view of the imaging system, and far field optics are configured to receive radiation from the aiming source and provide the radiation pattern to the far field to indicate the far field of view of the imaging system.

Abstract: An optical assembly for an autofocus imaging system for capturing at least one image of an object appearing in an imaging field of view (FOV) is provided. The optical assembly includes a front aperture along an optical axis and a front lens group along the optical axis that receives light from the object of interest. The position of the front lens group is adjustable to change a focal distance of the optical assembly. The optical assembly further includes an actuator physically coupled to the front lens group that adjusts the position of the front lens. A rear lens group is disposed along the optical axis to receive the light from the front lens group, and an imaging sensor is disposed at a back focal distance of the rear lens group, to detect the light.

Abstract: Methods and apparatus for aligning a lens holder in a small-height scan engine are disclosed herein. An example method for aligning a lens holder in a small-height scan engine includes: mounting an image sensor to a circuit board; optically aligning, using one or more alignment fixtures, a lens holder holding one or more lenses or optical elements with the image sensor based upon one or more images captured by the image sensor through the lens holder; and after the lens holder and image sensor are optically aligned, physically aligning, using the one or more alignment fixtures, the lens holder with the circuit board based upon a misalignment between a surface of the lens holder and an edge of the circuit board.

Abstract: Methods and systems to implement a miniature long range imaging engine with auto-focus, auto-zoom, and auto-illumination are disclosed herein. An example method includes detecting, by a microprocessor, a presence of an aim light pattern within the FOV; determining, by the microprocessor and in response to the detecting, a target distance of an object in the FOV based on a position of the aim light pattern in the FOV, the target distance being a distance from the imaging engine to the object; causing, by the microprocessor, a variable focus optical element to focus on the object based on the target distance; and responsive to making a first determination, by the microprocessor, selecting, based on the target distance, one of a plurality of zoom operation modes.

Abstract: Methods and apparatus for locating small indicia in large images are disclosed herein. An example method includes: identifying an aiming pattern zone that includes a detected or presumed location of an aiming light pattern, wherein an offset between the location and a center of image data varies due to a parallax; determining one or more coordinates of the aiming pattern zone; capturing image data representing an image of an environment appearing within a field of view (FOV) of a scanner including the indicia; encoding the one or more coordinates into a tagline of the image; and providing the image with the tagline to an indicia decoder such that the indicia decoder attempts to decode the indicia from the image data starting in a region of the image data selected based upon the one or more coordinates.

Abstract: Methods and systems to implement a miniature long range imaging engine with auto-focus, auto-zoom, and auto-illumination are disclosed herein. An example method includes detecting, by a microprocessor, a presence of an aim light pattern within the FOV; determining, by the microprocessor and in response to the detecting, a target distance of an object in the FOV based on a position of the aim light pattern in the FOV, the target distance being a distance from the imaging engine to the object; causing, by the microprocessor, a variable focus optical element to focus on the object based on the target distance; responsive to making a first determination, by the microprocessor, selecting, based on the target distance, one of a plurality of zoom operation modes; and responsive to making a second determination, by the microprocessor, selecting, based on the target distance, one of a plurality of illumination modes.

Abstract: Methods and apparatus for aligning a lens holder in a small-height scan engine are disclosed herein. An example method for aligning a lens holder in a small-height scan engine includes: mounting an image sensor to a circuit board; optically aligning, using one or more alignment fixtures, a lens holder holding one or more lenses or optical elements with the image sensor based upon one or more images captured by the image sensor through the lens holder; and after the lens holder and image sensor are optically aligned, physically aligning, using the one or more alignment fixtures, the lens holder with the circuit board based upon a misalignment between a surface of the lens holder and an edge of the circuit board.

Abstract: A scan engine for capturing at least one image of an object appearing in an imaging field of view (FOV) is provided that includes an imaging system, illumination system, aiming system, and a first and second chassis. The imaging system includes a lens holder and at least one lens disposed within the lens holder and both a far imaging system and a near imaging system for capturing images across multiple fields of view at different distances. The illumination system and aiming system are physically positioned to provide illumination of a target in the near and/or far fields of view, and provide an aiming pattern to the near and/or far fields of view.

Abstract: Methods and apparatus for locating small indicia in large images are disclosed herein. An example method includes: identifying an aiming pattern zone that includes a detected or presumed location of an aiming light pattern, wherein an offset between the location and a center of image data varies due to a parallax; determining one or more coordinates of the aiming pattern zone; capturing image data representing an image of an environment appearing within a field of view (FOV) of a handheld scanner including the indicia; encoding the one or more coordinates into a tagline of the image; and providing the image with the tagline to an indicia decoder such that the indicia decoder attempts to decode the indicia from the image data starting in a region of the image data selected based upon the one or more coordinates.

Abstract: Methods and apparatus for locating small indicia in large images are disclosed herein. An example method includes: identifying an aiming pattern zone that includes a detected or presumed location of an aiming light pattern, wherein an offset between the location and a center of image data varies due to a parallax; determining one or more coordinates of the aiming pattern zone; capturing image data representing an image of an environment appearing within a field of view (FOV) of a handheld scanner including the indicia; encoding the one or more coordinates into a tagline of the image; and providing the image with the tagline to an indicia decoder such that the indicia decoder attempts to decode the indicia from the image data starting in a region of the image data selected based upon the one or more coordinates.

Abstract: Multiple focus ball bearing actuator calibration is disclosed herein. An example method includes focusing, using a ball bearing actuator, a lens to a first focus position to image a first target; recording, in a lookup table, a first distance and a first actuator code corresponding with the first focus position; focusing the lens to a second focus position to image a second target; recording, in the lookup table, a second distance and a second actuator code corresponding with the second focus position; calculating a plurality of focus positions for a plurality of distances over a total working range of the barcode reader using the first focus position and the second focus position, wherein the calculating is performed without a temperature correction factor; and recording, in the lookup table, the plurality of distances and a plurality of actuator codes corresponding to the plurality of focus positions.

Abstract: Methods and systems to implement a miniature long range imaging engine with auto-focus, auto-zoom, and auto-illumination are disclosed herein. An example method includes detecting, by a microprocessor, a presence of an aim light pattern within the FOV; determining, by the microprocessor and in response to the detecting, a target distance of an object in the FOV based on a position of the aim light pattern in the FOV, the target distance being a distance from the imaging engine to the object; causing, by the microprocessor, a variable focus optical element to focus on the object based on the target distance; responsive to making a first determination, by the microprocessor, selecting, based on the target distance, one of a plurality of zoom operation modes; and responsive to making a second determination, by the microprocessor, selecting, based on the target distance, one of a plurality of illumination modes.

Abstract: Multiple focus ball bearing actuator calibration is disclosed herein. An example method includes focusing, using a ball bearing actuator, a lens to a first focus position to image a first target; recording, in a lookup table, a first distance and a first actuator code corresponding with the first focus position; focusing the lens to a second focus position to image a second target; recording, in the lookup table, a second distance and a second actuator code corresponding with the second focus position; calculating a plurality of focus positions for a plurality of distances over a total working range of the barcode reader using the first focus position and the second focus position, wherein the calculating is performed without a temperature correction factor; and recording, in the lookup table, the plurality of distances and a plurality of actuator codes corresponding to the plurality of focus positions.

Abstract: A system and methods for providing aiming guidance for an imaging system. The system includes an illumination field source configured to provide illumination along a illumination optical axis to (i) illuminate a target and (ii) indicate a near field of view of the imaging system and a far field aiming source configured to provide a radiation pattern along an aiming optical axis to indicate a far field of view of the imaging system. Near field optics are configured to receive the first illumination from the near field illumination source and to form the first illumination to provide illumination to, and indicate to a user or machine vision system, the near field of view of the imaging system, and far field optics are configured to receive radiation from the aiming source and provide the radiation pattern to the far field to indicate the far field of view of the imaging system.

Abstract: Methods and apparatus for aligning a lens holder in a small-height scan engine are disclosed herein. An example method for aligning a lens holder in a small-height scan engine includes: mounting an image sensor to a circuit board; optically aligning, using one or more alignment fixtures, a lens holder holding one or more lenses or optical elements with the image sensor based upon one or more images captured by the image sensor through the lens holder; and after the lens holder and image sensor are optically aligned, physically aligning, using the one or more alignment fixtures, the lens holder with the circuit board based upon a misalignment between a surface of the lens holder and an edge of the circuit board.

Abstract: An optical assembly for an autofocus imaging system for capturing at least one image of an object appearing in an imaging field of view (FOV) is provided. The optical assembly includes a front aperture along an optical axis and a front lens group along the optical axis that receives light from the object of interest. The position of the front lens group is adjustable to change a focal distance of the optical assembly. The optical assembly further includes an actuator physically coupled to the front lens group that adjusts the position of the front lens. A rear lens group is disposed along the optical axis to receive the light from the front lens group, and an imaging sensor is disposed at a back focal distance of the rear lens group, to detect the light.

Abstract: An aiming system for use in a small height scan engine chassis. The aiming system includes a beam source assembly generating an input beam along a central axis and a collimator assembly having a lens group that defines a tilt axis having a tilt angle, ?, relative to the central axis, to deflect the input beam from the central axis onto the tilt axis. The collimator assembly further includes a recess within which a diffractive optical element is sealably mounted to convert the deflected input beam into an aiming pattern at a focal distance of the lens group.