Patents by Inventor Carl Douglas Ray
Carl Douglas Ray has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11732161Abstract: A masking film includes an adhesion layer that includes a blend of hydrogenated styrene block copolymer and low density polyethylene. The adhesion layer has an outer adhesion surface configured to contact a substrate. The outer adhesion surface has an average surface roughness Ra of between 100 nm and 350 nm, and an average spacing between peaks Sm of between 20 ?m and 150 ?m. The masking film also includes a release layer on a side of the adhesion layer opposite the outer adhesion surface.Type: GrantFiled: December 13, 2019Date of Patent: August 22, 2023Assignee: TREDEGAR SURFACE PROTECTION, LLCInventors: Gregory K. Jones, Bankim Bhupendra Desai, Carl Douglas Ray, Sukwoo Park, Kevin A. Brady
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Patent number: 11230417Abstract: A film for use as an interleaf between substrates includes a first side having a first micro-embossed surface and a first formed pattern, a second side having a second micro-embossed surface and a second formed pattern, a basis weight of between about 35 gsm and about 80 gsm, a Low Load Thickness of between about 150 micrometers and 400 micrometers according to the Low Load Thickness Test, and a flexural stiffness of between about 150 grams and about 500 grams according to the Circular Bend Stiffness Test.Type: GrantFiled: January 21, 2020Date of Patent: January 25, 2022Assignee: TREDEGAR SURFACE PROTECTION, LLCInventors: Carl Douglas Ray, Bankim Bhupendra Desai
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Patent number: 11192338Abstract: Films may be used as interleaves between hard and non-compressible surfaces such as surfaces of sheets or plates made of glass, metal, such as steel, polycarbonate, and/or poly(methyl methacrylate). The films may be embossed and/or may include a foamed core layer having a plurality of micro-voids. In particular, the films may include a polyolefin, a basis weight of between about 30 gsm and about 70 gsm, an embossed thickness of between about 150 microns and 800 microns, and a stiffness of between about 150 grams and about 750 grams according to the Circular Bend Stiffness Test.Type: GrantFiled: October 12, 2018Date of Patent: December 7, 2021Assignee: TREDEGAR SURFACE PROTECTION, LLCInventors: Bankim Bhupendra Desai, Carl Douglas Ray, Ricky Santoso, Shailesh Chunilal Patel, Kevin A. Brady
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Patent number: 11141955Abstract: Films may be used as interleaves between hard and non-compressible surfaces such as surfaces of sheets or plates made of glass, metal, such as steel, polycarbonate, and/or poly(methyl methacrylate). The films may be embossed and/or may include a foamed core layer having a plurality of micro-voids. In particular, the films may include a polyolefin, a basis weight of between about 30 gsm and about 70 gsm, an embossed thickness of between about 150 microns and 800 microns, and a stiffness of between about 150 grams and about 750 grams according to the Circular Bend Stiffness Test.Type: GrantFiled: October 12, 2018Date of Patent: October 12, 2021Assignee: TREDEGAR SURFACE PROTECTION, LLCInventors: Bankim Bhupendra Desai, Carl Douglas Ray, Ricky Santoso, Shailesh Chunilal Patel, Kevin A. Brady
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Publication number: 20200002489Abstract: A method of forming a thermoplastic polymer film includes melting and subjecting a polymer resin material to shear stresses in a range of 250 kPa to 400 kPa to form a refined resin material and forming the thermoplastic polymer film from the refined resin material. The film is substantially free of microgels having a largest dimension greater than 50 microns. The film has a thickness in a range of 15 micron to 80 microns. The film has a microgel count in a range of 0 to 0.2 per mm2 of microgels having the maximum dimension greater than 10 microns.Type: ApplicationFiled: August 20, 2019Publication date: January 2, 2020Inventors: Carl Douglas Ray, Shailesh Chunilal Patel, Bankim Bhupendra Desai, James Mason Yourshaw
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Patent number: 10150896Abstract: An illustrative aspect of the invention provides a film comprising a release layer defining a first outer film surface and an adhesion layer defining a second outer film surface opposite the first outer film surface. The adhesion layer comprises a hydrogenated styrene block copolymer with a styrene content in a range of about 30% to 40% by weight. In some embodiments, the adhesion layer may further comprise low density polyethylene (LDPE). In some embodiments, the adhesion layer may further comprise LDPE and high density polyethylene (HDPE).Type: GrantFiled: December 17, 2015Date of Patent: December 11, 2018Assignee: TREDEGAR FILM PRODUCTS CORPORATIONInventors: Ricky Santoso, Shailesh Chunilal Patel, Carl Douglas Ray, Bankim Bhupendra Desai
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Publication number: 20160355650Abstract: A method of refining a polymer resin material is provided. The method comprises melting and subjecting the resin material to shear stresses in a range of 250 kPa to 400 kPa to form a refined resin material. The refined resin material may be extruded, solidified and cut into reduced microgel resin pellets, which may be subsequently melted and extruded to form a reduced microgel film.Type: ApplicationFiled: June 3, 2016Publication date: December 8, 2016Inventors: Carl Douglas Ray, Shailesh Chunilal Patel, Bankim Bhupendra Desai, James Mason Yourshaw
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Publication number: 20120282403Abstract: The invention is a highly abrasion resistant laminate material with high resistance to water penetration, yet breathable, that can be manufactured to various degrees of breathability to suit any particular application need and a method for making same.Type: ApplicationFiled: July 20, 2012Publication date: November 8, 2012Inventors: Carl Douglas Ray, Geoffrey Mial Baldwin
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Publication number: 20120071051Abstract: Composite fabrics comprise a nonwoven web, preferably a fully calendared nonwoven web of fusible fibers, and a monolithic breathable polymer layer on at least one surface of the web and have excellent breathability, good abrasion resistance, and offer protection against both blood and viral agents.Type: ApplicationFiled: June 3, 2010Publication date: March 22, 2012Applicant: TREDEGAR FILM PRODUCTS CORPORATIONInventor: Carl Douglas Ray
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Publication number: 20080096452Abstract: The invention is a highly abrasion resistant laminate material with high resistance to water penetration, yet breathable, that can be manufactured to various degrees of breathability to suit any particular application need and a method for making same.Type: ApplicationFiled: September 19, 2006Publication date: April 24, 2008Applicant: Tredegar Film Products CorporationInventors: Carl Douglas Ray, Geoffrey Mial Baldwin
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Publication number: 20070196601Abstract: A thermoplastic film having a first surface defining pockets, each pocket having a depth and breadth and a bottom, the bottom is preferably textured and is thinner than the thickness of the first surface. Devices made from the film include one or more of a variety of materials contained within the pockets and a second layer overlying the first surface to cover the openings of the pockets. A process of making the film is also disclosed.Type: ApplicationFiled: February 14, 2007Publication date: August 23, 2007Applicant: TREDEGAR FILM PRODUCTS CORPORATIONInventors: Carl Douglas Ray, Rickey James Seyler, Paul Eugene Thomas
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Publication number: 20040082897Abstract: An adhesive bandage having a backing material; an adhesive applied to said backing material; and a wound-contacting pad applied to said adhesive is disclosed. The backing material comprises a first outer layer comprising a thermoplastic polymer; an inner layer comprising an elastic polymer; and a second outer layer comprising a thermoplastic polymer.Type: ApplicationFiled: October 23, 2002Publication date: April 29, 2004Inventors: Fabio Eduardo Franca Rangel, Shailesh C. Patel, Maria Aparecida de Carvalho Scamilla Aledo, Carl Douglas Ray
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Publication number: 20040023575Abstract: A vacuum coated, liquid impermeable, vapor permeable laminate article and a method for making same are disclosed. The laminate may be formed of a netting material which is coated with a thin layer of vapor permeable polymer and subsequently passed over a vacuum forming drum to draw the polymer coating downward into the openings in the netting material. Vacuum coating produces thinned regions in the coating layer which provide greater vapor permeability. In laminates with sufficiently large openings in the netting material, the coating may directly contact a vacuum forming screen resulting in a plurality small indentations or cells within a single thinned region of the liquid impervious coating further increasing vapor permeability.Type: ApplicationFiled: April 5, 2000Publication date: February 5, 2004Inventors: Shailesh Chunilal Patel, James Peter Dipoto, Carl Douglas Ray
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Patent number: 6440533Abstract: A coextruded multilayer film laminate featuring a polyolefin based formulation which closely matches the mechanical performance criteria of a plasticized PVC film is disclosed. This film is particularly suitable for use as a replacement film for plasticized PVC in a variety of medical and non-medical applications. The multilayer films of the present invention offer a particular set of mechanical properties, normally associated with plasticized PVC, including easy stretch, high degree of recovery, low fatigue and minimal permanent set. Moreover, these polyolefin based formulations do not contain any known or suspected carcinogenic compounds and may be produced at costs that are highly competitive with the costs associated with a conventional, plasticized PVC film.Type: GrantFiled: September 22, 2000Date of Patent: August 27, 2002Assignee: Tredegar Film Products CorporationInventors: Carl Douglas Ray, James Peter DiPoto, Shailesh Chunilal Patel
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Publication number: 20010018306Abstract: A composite structure having a fibrous mat with perforated film coverings vacuumed formed on both sides of the fibrous mat. The composite structure is affixed between a structural foam and a soft foam to create a component part for use in applications such as automotive trim parts.Type: ApplicationFiled: February 19, 2001Publication date: August 30, 2001Inventors: Damon Lee Jones, Carl Douglas Ray
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Patent number: 6211102Abstract: A composite structure having a fibrous mat with perforated film coverings vacuumed formed on both sides of the fibrous mat. The composite structure is affixed between a structural foam and a soft foam to create a component part for use in applications such as automotive trim parts.Type: GrantFiled: March 22, 1999Date of Patent: April 3, 2001Assignee: Tredegar Film Products CorporationInventors: Damon L. Jones, Carl Douglas Ray, Keith Brechtelsbauer