Patents by Inventor Carl F. Johnson

Carl F. Johnson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8196631
    Abstract: A SMC lamination line is disclosed that has an upper carrier film and a lower carrier film with oriented chopped fibers being deposited between the carrier films. Resin paste or adhesive is provided to retain oriented fibers on the lower carrier film. A guide roller guides the carrier film in close proximity to an in-feed conveyor that feeds oriented chopped fiber unto the lower carrier film. The guide roller is preferably less than the diameter of the end roller of the feed conveyor. The guide roller is also preferably within the arc of movement of the ends of the oriented chopped fibers to ensure a smooth and non-disruptive transfer of the oriented chopped fibers to the lower carrier film.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: June 12, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Jeffrey S. Dahl, Raymond Silva, James E. DeVries, Carl F. Johnson
  • Patent number: 5516477
    Abstract: A molded article is prepared by forming a glass core, treating the glass core to induce residual stresses therein, inserting the core into a mold, injecting resin into the mold, curing the resin, fracturing the core to produce glass particles, and removing the glass particles from the molded article.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: May 14, 1996
    Assignee: Ford Motor Company
    Inventors: Carl F. Johnson, Brenda M. Vyletel
  • Patent number: 5492660
    Abstract: A molded article is prepared by forming a core of glass beads secured together with a binder, inserting the core into a mold, injecting resin into the mold, curing the resin, solubilizing the binder to detach the glass beads from one another, and removing the glass beads from the molded article.
    Type: Grant
    Filed: August 1, 1994
    Date of Patent: February 20, 1996
    Assignee: Ford Motor Company
    Inventors: Brenda M. Vyletel, Carl F. Johnson
  • Patent number: 5169590
    Abstract: Automobile panels and body parts are manufactured using a core element (10, 10'). The core element (10, 10') may be blow molded into a hollow core member for use in liquid resin molding. The core element (10') may include molded channels (26) extending longitudinally therealong to facilitate the flow of liquid about the core element (10') during the molding process. The core element (10') may also or alternatively include a corrugated portion (32) to allow bending of the rigid core (10') during placement within the mold (34). After placement in a mold (34), a liquid molding process is initiated to form the automobile panels and body parts.
    Type: Grant
    Filed: November 21, 1990
    Date of Patent: December 8, 1992
    Assignee: Automotive Composites Consortium
    Inventors: Carl F. Johnson, Douglas G. Peterson
  • Patent number: 5045251
    Abstract: In a resin transfer molding process a preform is positioned in the cavity of a molding tool, the molding tool is closed and resin is introduced into the cavity. The preform is a resin transfer molding core with fiber reinforcement material affixed to its outer surface. Internal communication passages extend within the interior of the core, a first and a second internal communication passage each having an inlet opening and a discharge opening extending through the outer surface of the core. The molding tool has a first port and a second port. Fluid-tight communication is formed between the first port and the inlet opening of the first internal communication passage. Fluid-tight communication also is formed between the second port and the discharge opening of the second internal communication passage. Uncured resin is introduced into the cavity through the first port, to and through the inlet opening of the first internal communication passage.
    Type: Grant
    Filed: May 14, 1990
    Date of Patent: September 3, 1991
    Assignee: Ford Motor Company
    Inventor: Carl F. Johnson
  • Patent number: 5041260
    Abstract: A resin transfer molding preform is disclosed comprising a formation of fiber reinforcement material and a web in direct contact with the formation and encapsulating at least a portion thereof, i.e., the web secured or fixed to the fiber reinforcement material mechanically or by adhesion, etc. A method of making certain of the resin transfer molding preforms of the invention comprises spraying random chopped fiber reinforcement material onto a forming member while drawing a vacuum through the forming member, applying a web over at least a portion of the fiber formation while it remains on the forming member, and compressing the fiber reinforcement material under the web to reduce the loft thereof. Also disclosed is a resin transfer molding process employing a preform according to the invention.
    Type: Grant
    Filed: October 30, 1989
    Date of Patent: August 20, 1991
    Assignee: Ford Motor Company
    Inventors: Carl F. Johnson, Norman G. Chavka
  • Patent number: 5035602
    Abstract: A resin transfer molding core has an outer surface and internal communication passages. One internal communication passage has an inlet opening and at least one discharge opening extending through the outer surface of the core. At least a second internal communication passage has a discharge opening extending through the outer surface of the core and at least one inlet opening. A preform comprises the core with fiber reinforcement material on the outer surface.
    Type: Grant
    Filed: May 14, 1990
    Date of Patent: July 30, 1991
    Assignee: Ford Motor Company
    Inventor: Carl F. Johnson
  • Patent number: 4762740
    Abstract: The invention provides a preform for a resin transfer molding process and a preform core for same. The invention further provides a resin transfer molding process employing such preform. A surface portion of the core having a concavity therein, the core comprises a flexible web secured to its surface forming a convexity over such concavity. The convexity formed by the web is deformable into the concavity during the resin transfer molding operation, but prior to the molding operation is sufficiently firm to support, without substantial deformation, oriented continuous fibers applied under tension onto the surface of the core.
    Type: Grant
    Filed: June 15, 1987
    Date of Patent: August 9, 1988
    Assignee: Ford Motor Company
    Inventors: Carl F. Johnson, Norman G. Chavka
  • Patent number: 4490055
    Abstract: A typewriter is described which has an electronic keyboard utilizing a timed delay to determine whether a depressed key is indicative of the desire to print or display repetitive letters represented by that key. The typewriter is provided with a technique for automatically adjusting the length of the delay such that a slow typist with sluggish finger movement will automatically cause the extension of the delay time and thereby prevent unwanted repetitive characters while a fast, very rhythmic typist will not cause the automatic extension of the delay time and thereby will benefit from a shorter delay time and will have a higher output or productivity as a result thereof.The automatic extension is accomplished by timing the period of time that keylevers are held depressed and when that time approaches but does not exceed the preset automatic delay time, the delay time is then extended a predetermined amount.
    Type: Grant
    Filed: June 30, 1982
    Date of Patent: December 25, 1984
    Assignee: International Business Machines Corporation
    Inventors: Carl F. Johnson, James M. Williams
  • Patent number: 4392758
    Abstract: The electronic controls for a typewriter disclosed herein allow the operator to erase a character using automatic erase capability such as disclosed in U.S. Pat. No. 3,780,846 and at the same time to remove any underscores associated with that character. When an underscore command is entered the memory which stores the code representing the characters typed is caused to be altered in its content to indicate upon the reading of that code segment that the character has been underscored and that the character must be erased along with the underscore. The apparatus accomplishes multiple erase cycles to remove the underscore and then the character. In proportional space mode of operation it is possible that multiple underscore erase cycles will be necessary to remove an underscore which is wider than the underscore type font on the type element.
    Type: Grant
    Filed: January 23, 1981
    Date of Patent: July 12, 1983
    Assignee: International Business Machines Corporation
    Inventors: David J. Bowles, Douglas E. Clancy, Carl F. Johnson, Danny M. Neal
  • Patent number: 4265554
    Abstract: Described herein is a feature and the electronics and logic necessary to implement a paragraph indent feature on an electronic typewriter which is improved and more advantageous than previous routines which accomplished similar results. Paragraph Indent is beneficial to the operator in that it automatically positions the printing carrier at an indented level for setting off typed material so that the left edge of the indented material does not extend to the normal left margin. The typewriter under electronic control stores in memory, upon an appropriate command, a temporary left margin to which the carrier will return when the typewriter is operating under the paragraph indent mode. The operator may enter the Paragraph Indent mode from the keyboard by keying an alternate function or code signal together with a tabulation or tab code signal.
    Type: Grant
    Filed: May 22, 1978
    Date of Patent: May 5, 1981
    Assignee: International Business Machines Corporation
    Inventors: Douglas E. Clancy, Carl F. Johnson, William R. McCray, Danny M. Neal
  • Patent number: 4264226
    Abstract: On electronic typewriters which have the ability to record into a small working memory those characters, functions and escapements which are keyed at the keyboard, it is many times advantageous to be able to place the carrier and the print point over a character which has been previously typed without using repeated backspaces. Disclosed herein is a feature for an electronic typewriter which permits the operator to easily align the print point with a character on the page by positioning a reference mark on the card holder or print carrier in relation to a previously printed character and then through keyboard control cause the carriage to shift its position such that the print point is then exactly aligned with the character printed.
    Type: Grant
    Filed: May 22, 1978
    Date of Patent: April 28, 1981
    Assignee: International Business Machines Corporation
    Inventors: David J. Bowles, Douglas E. Clancy, Carl F. Johnson, Danny M. Neal
  • Patent number: 4252451
    Abstract: On electronic typewriters which have the ability to record into a small working memory the escapement of the characters which are keyed at the keyboard, it is many times advantageous to be able to reposition the carrier at the rightmost end of the typed material automatically. This is particularly advantageous when it has been necessary to back the carrier up along the printed line for purposes of erasing, correcting or inserting material into that line. Disclosed herein is an electronic typewriter which is controlled by the electronic logic such that the depression of a selected control key will result in the carrier moving from a position within the typed text on a particular line to the right most position the carrier has occupied within that line during earlier typing.
    Type: Grant
    Filed: May 22, 1978
    Date of Patent: February 24, 1981
    Assignee: International Business Machines Corporation
    Inventors: Douglas E. Clancy, Carl F. Johnson, William R. McCray, Danny M. Neal
  • Patent number: 4245918
    Abstract: An electronic typewriter which has the capability of erasing characters automatically and which has the further improved capability of being able to back through unused space on the line, which results after a tabulation command, thereby allowing the repositioning of the type element over the characters typed prior to the tab command thereby allowing automatic erasure of those characters. The improvement of the typewriter as described permits the retrieving of characters from an electronic memory and the use of that memory to control the erase cycle even where the carrier position and the character to be erased are on opposite sides of space without printed characters due to a tab command. This is accomplished by the electronic control of the mechanical hardware and the ability to determine where the tab command was entered on the typing line and to prevent erasure cycles in the unprinted space until the carrier has returned to the point at which the tabulation command was entered.
    Type: Grant
    Filed: May 22, 1978
    Date of Patent: January 20, 1981
    Assignee: International Business Machines Corporation
    Inventors: David J. Bowles, Douglas E. Clancy, Carl F. Johnson, Danny M. Neal