Patents by Inventor Carl Fruth

Carl Fruth has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11446873
    Abstract: In the field of producing three-dimensional objects by additive manufacturing, methods and apparatuses are provided for transporting powdered build material that is used for the production of three-dimensional objects. In order to furnish a simple, reliably operating, and maintenance-free solution for material transportation from one space to another while simultaneously influencing gas exchange between the two spaces, in particular while maintaining gas separation of the spaces, it is proposed that a powder column be formed with the build material, which column influences the gas exchange, in particular prevents a gas exchange between the spaces.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: September 20, 2022
    Assignee: FIT AG
    Inventor: Carl Fruth
  • Publication number: 20220288816
    Abstract: A method produces an elastically deformable molded part having a number of undercut molded-part regions, by use of a mold. To provide a technique which makes it possible to produce individual molded parts which are elastically deformable and have undercut regions from soft materials in a precise and cost-effective manner, a method is performed in which a molded-part material is introduced into the mold. The mold has a shaping contour with a number of special contour regions, which are configured for shaping the number of undercut molded-part regions of the molded part, and in which the molded part is removed from the mold by at least partially deforming the mold together with the molded part therein in such a way that the molded part elastically deforms and the mold at least partially, but in any event to the extent of the special contour regions, breaks up.
    Type: Application
    Filed: March 10, 2022
    Publication date: September 15, 2022
    Inventors: Carl Fruth, Alexander Bonke
  • Publication number: 20210114301
    Abstract: In the field of producing three-dimensional objects by additive manufacturing, methods and apparatuses are provided for transporting powdered build material that is used for the production of three-dimensional objects. In order to furnish a simple, reliably operating, and maintenance-free solution for material transportation from one space to another while simultaneously influencing gas exchange between the two spaces, in particular while maintaining gas separation of the spaces, it is proposed that a powder column be formed with the build material, which column influences the gas exchange, in particular prevents a gas exchange between the spaces.
    Type: Application
    Filed: November 20, 2017
    Publication date: April 22, 2021
    Inventor: CARL FRUTH
  • Publication number: 20200130236
    Abstract: Injection-molded components are produced using single-use molds. In order to produce individual injection-molded components inexpensively, an injection mold constructed from two elements, namely a shell and a shell reinforcement, is used. The two elements of the injection mold are produced from materials that must have specific material properties, namely solubility and melting temperature. The selection of these materials depends on the material properties of the injection-molding material that is used.
    Type: Application
    Filed: October 24, 2019
    Publication date: April 30, 2020
    Inventor: CARL FRUTH
  • Patent number: 10118344
    Abstract: A tool head for use in a 3D printer includes at least two drivable tools, at least one of which is an extruder tool for melting a modeling material suitable for building an object in layers. A shared or common drive system for the at least two drivable tools serves, in the context of the at least one extruder tool, to feed the modeling material into an extrusion unit. A selection device can establish an operative connection between at least one tool selected from the number of drivable tools and the drive system.
    Type: Grant
    Filed: April 8, 2014
    Date of Patent: November 6, 2018
    Assignee: FIT AG
    Inventor: Carl Fruth
  • Patent number: 9815242
    Abstract: An apparatus and a method are provided for manufacturing three-dimensional objects by selective solidification of a build material applied in layers. A heating element having at least two functional openings is used to improve the manufacturing process and in particular to optimize heat input. One of the at least two functional openings serves as a material passthrough and another of the at least two functional openings simultaneously serves as a radiation passthrough. An additional heating and/or cooling device serves to control the temperature of build material applied through the material passthrough.
    Type: Grant
    Filed: August 22, 2014
    Date of Patent: November 14, 2017
    Assignee: FIT AG
    Inventor: Carl Fruth
  • Publication number: 20170113410
    Abstract: An apparatus and a method for manufacturing three-dimensional objects by selective solidification of a build material applied in layers use an insulating element having at least two functional openings to improve the manufacturing process and in particular to optimize heat input. One of the at least two functional openings serves as a material passthrough and another of the at least two functional openings simultaneously serves as a radiation passthrough.
    Type: Application
    Filed: October 24, 2016
    Publication date: April 27, 2017
    Inventor: CARL FRUTH
  • Publication number: 20160214318
    Abstract: An apparatus and a method are provided for manufacturing three-dimensional objects by selective solidification of a build material applied in layers. A heating element having at least two functional openings is used to improve the manufacturing process and in particular to optimize heat input. One of the at least two functional openings serves as a material passthrough and another of the at least two functional openings simultaneously serves as a radiation passthrough. An additional heating and/or cooling device serves to control the temperature of build material applied through the material passthrough.
    Type: Application
    Filed: August 22, 2014
    Publication date: July 28, 2016
    Applicant: FIT AG
    Inventor: CARL FRUTH
  • Publication number: 20160207259
    Abstract: An apparatus and a method are provided for manufacturing three-dimensional objects by selective solidification of a build material applied in layers. In order to improve the manufacturing process and in particular to optimize heat input, it is proposed to use a heating element having at least two functional openings, one of the at least two functional openings serving as a material passthrough and another of the at least two functional openings serving simultaneously as a radiation passthrough.
    Type: Application
    Filed: August 22, 2014
    Publication date: July 21, 2016
    Inventor: CARL FRUTH
  • Publication number: 20160052206
    Abstract: A tool head for use in a 3D printer includes at least two drivable tools, at least one of which is an extruder tool for melting a modeling material suitable for building an object in layers. A shared or common drive system for the at least two drivable tools serves, in the context of the at least one extruder tool, to feed the modeling material into an extrusion unit. A selection device can establish an operative connection between at least one tool selected from the number of drivable tools and the drive system.
    Type: Application
    Filed: April 8, 2014
    Publication date: February 25, 2016
    Inventor: CARL FRUTH
  • Patent number: 9186847
    Abstract: A method for producing a three-dimensional object by selective solidification of a build material includes irradiating a surface of a mask with at least one radiation source. The mask is disposed at a distance from a build plane and an optical imaging system is used to produce a reproduction of the mask on the build plane.
    Type: Grant
    Filed: August 18, 2010
    Date of Patent: November 17, 2015
    Assignee: Sintermask GmbH
    Inventors: Carl Fruth, David Hermann
  • Publication number: 20150054200
    Abstract: An apparatus and a method manufacture three-dimensional objects by selective solidification of a build material applied in layers. In order to improve the manufacturing process and in particular to optimize heat input, a heating element is provided that has at least two functional openings. One of the at least two functional openings serves as a material pass-through and another of the at least two functional openings serving simultaneously as a radiation pass-through.
    Type: Application
    Filed: August 25, 2014
    Publication date: February 26, 2015
    Inventor: CARL FRUTH
  • Patent number: 8956692
    Abstract: The production of three-dimensional bodies is performed by selective solidification, wherein surface impurities on the layers to be produced, which may occur during the production process using “powder shuttle” technology, are significantly reduced or eliminated. In this manner the production process is more efficient, produces a higher grade product and is more economical to implement.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: February 17, 2015
    Assignee: Fit AG
    Inventor: Carl Fruth
  • Patent number: 8905744
    Abstract: A transport container for use in a device for producing a three-dimensional object of selective solidification of a build-up material deposited in layers, in which the device has a process chamber closed during operation, where the three-dimensional object is produced in layers. The transport container has a container, in which a height-adjustable platform is arranged, on which the three-dimensional object is produced in layers. The process chamber has first and second sections in which the second section can be separated from the first section and operated in a separate state independently from the device and also can be connected to the first section to produce an operating state of the device.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: December 9, 2014
    Assignee: Sintermask GmbH
    Inventor: Carl Fruth
  • Publication number: 20130060535
    Abstract: A data model describes a component to be produced by way of a layer building process. In order to avoid distortion of the component, a partitioning of the component into three-dimensional volume regions is proposed, the regions encompassing more than one build layer and the external surfaces thereof extending by preference obliquely to the build direction, with the result that superimposed adjacent layers of the 3D volume region exhibit different cross-sectional areas.
    Type: Application
    Filed: August 31, 2012
    Publication date: March 7, 2013
    Applicant: FIT-FRUTH INNOVATIVE TECHNOLOGIEN GMBH
    Inventor: CARL FRUTH
  • Publication number: 20120225210
    Abstract: The production of three-dimensional bodies is performed by selective solidification, wherein surface impurities on the layers to be produced, which may occur during the production process using “powder shuttle” technology, are significantly reduced or eliminated. In this manner the production process is more efficient, produces a higher grade product and is more economical to implement.
    Type: Application
    Filed: November 4, 2010
    Publication date: September 6, 2012
    Applicant: FIT FRUTH INNOVATIVE TECHNOLOGIEN GMBH
    Inventor: Carl Fruth
  • Publication number: 20120139167
    Abstract: A method for producing a three-dimensional object by selective solidification of a build material includes irradiating a surface of a mask with at least one radiation source. The mask is disposed at a distance from a build plane and an optical imaging system is used to produce a reproduction of the mask on the build plane.
    Type: Application
    Filed: August 18, 2010
    Publication date: June 7, 2012
    Applicant: SINTERMASK GMBH
    Inventors: Carl Fruth, David Hermann
  • Publication number: 20120119399
    Abstract: A transport container for use in a device for producing a three-dimensional object of selective solidification of a build-up material deposited in layers, in which the device has a process chamber closed during operation, where the three-dimensional object is produced in layers. The transport container has a container, in which a height-adjustable platform is arranged, on which the three-dimensional object is produced in layers. The process chamber has first and second sections in which the second section can be separated from the first section and operated in a separate state independently from the device and also can be connected to the first section to produce an operating state of the device.
    Type: Application
    Filed: March 31, 2010
    Publication date: May 17, 2012
    Applicant: SINTERMASK GMBH
    Inventor: Carl Fruth
  • Publication number: 20070256938
    Abstract: The invention concerns a method for processing a work piece (21), in which a work piece (21) is constructed in layers (3) from a conductive material using a rapid prototyping process. The work piece (21) constructed in layers (3) is contacted in an anodic manner. Then, a tool (1) is disposed opposite to a to-be-processed site of the work piece (21) such that a gap (50) remains therebetween. The tool (1) is contacted in a cathodic manner and a conductive medium (32) is brought into the gap (50) so that current flows by applying an electronic voltage and metal ions are dissolved from the work piece (21) by electrolysis, whereby a defined removal of material from the work piece (21) takes place. The invention further concerns a method for producing a tool to be utilized as an electrode (1) in an ECM method and an electrode (1) for usage in an ECM method for electro-chemical processing of a work piece (21).
    Type: Application
    Filed: September 26, 2005
    Publication date: November 8, 2007
    Inventor: Carl Fruth
  • Patent number: 5897825
    Abstract: In a method for producing a three-dimensional object (6) wherein the object is produced by successive solidification of individual layers (6a, 6b, 6c, 6d, 64) of a liquid or powderous material (3) by action of electromagnetic radiation (8, 10) and a supporting structure (20, 21) for supporting the object (6) is co-solidified together with the object (6), the supporting structure (20, 21) is decomposed in a three-dimensional fashion into an inner core region (22) an an outer envelope region (23) and the irradiation is varied for producing different characteristics of both regions.
    Type: Grant
    Filed: April 11, 1997
    Date of Patent: April 27, 1999
    Assignee: 3D Systems, Inc.
    Inventors: Carl Fruth, Hans Langer