Patents by Inventor Carl-Johan Maderud

Carl-Johan Maderud has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220288683
    Abstract: The present disclosure relates to a method of making a powder of dense and spherically shaped cemented carbide or cermet granules. The present disclosure also relates to a powder produced by the method and use of said powder in additive manufacturing such as 3D printing by the binder jetting technique. Furthermore, the present disclosure relates to a Hot Isostatic Pressing (HIP) process for manufacturing a product by using said powder.
    Type: Application
    Filed: June 2, 2022
    Publication date: September 15, 2022
    Inventors: Carl-Johan MADERUD, Johan SUNDSTROM, Magnus EKELUND, Sven ENGLUND
  • Patent number: 11261510
    Abstract: A cutting tool made of a cemented carbide substrate of WC, a metallic binder phase and gamma phase is provided. The cemented carbide has a well distributed gamma phase and a reduced amount of abnormal WC grains. The cutting tool has a more predicted tool life and an increased resistance against plastic deformation.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: March 1, 2022
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Leif Akesson, Anders Stenberg, Carl-Johan Maderud, Susanne Norgren, Elias Forssbeck Nyrot
  • Patent number: 11185929
    Abstract: A coated cutting tool of a cemented carbide substrate made of WC, a metallic binder phase and a gamma phase has a well distributed gamma phase and a reduced amount of abnormal WC grains. Further, the coated cutting tool is provided with a CVD coating of TiCN and an ?-Al2O3 layer, wherein the ?-Al2O3 layer exhibits a texture coefficient TC(0 0 12)?7.2 and wherein in the ratio I(0 0 12)/I(0 1 14)?1. The coated cutting tool has an increased resistance against plastic deformation. whilst maintaining toughness.
    Type: Grant
    Filed: February 27, 2018
    Date of Patent: November 30, 2021
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Leif Akesson, Anders Stenberg, Carl-Johan Maderud, Susanne Norgren, Elias Forssbeck Nyrot, Ake Ostlund, Jan Engqvist
  • Patent number: 11104979
    Abstract: The present invention relates to a powder mixture for three-dimensional (3D) printing of a cermet or a cemented carbide body. The powder mixture includes 65-85 wt % of porous cemented carbide or cermet particles of a median particle size (D50) of 10-35 ?m, and 15-35 wt % of a dense cemented carbide or cermet particles of a median particle size (D50) of 3-10 ?m. The present invention also relates to a method of making a cermet or cemented carbide body, the method including the steps of forming the powder mixture, 3D printing a body using the powder mixture and a printing binder and thereby forming a 3D printed cermet or cemented carbide green body and sintering the green body and to form a cermet or cemented carbide body.
    Type: Grant
    Filed: April 6, 2017
    Date of Patent: August 31, 2021
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Carl-Johan Maderud, John De Flon
  • Publication number: 20210140018
    Abstract: A cutting tool made of a cemented carbide substrate of WC, a metallic binder phase and gamma phase is provided. The cemented carbide has a well distributed gamma phase and a reduced amount of abnormal WC grains. The cutting tool has a more predicted tool life and an increased resistance against plastic deformation.
    Type: Application
    Filed: February 27, 2018
    Publication date: May 13, 2021
    Inventors: Leif AKESSON, Anders STENBERG, Carl-Johan MADERUD, Susanne NORGREN, Elias FORSSBECK NYROT
  • Publication number: 20210138556
    Abstract: A coated cutting tool of a cemented carbide substrate made of WC, a metallic binder phase and a gamma phase has a well distributed gamma phase and a reduced amount of abnormal WC grains. Further, the coated cutting tool is provided with a CVD coating of TiCN and an ?-Al2O3 layer, wherein the ?-Al2O3 layer exhibits a texture coefficient TC(0 0 12)?7.2 and wherein in the ratio I(0 0 12)/I(0 1 14)?1. The coated cutting tool has an increased resistance against plastic deformation. whilst maintaining toughness.
    Type: Application
    Filed: February 27, 2018
    Publication date: May 13, 2021
    Inventors: Leif AKESSON, Anders STENBERG, Carl-Johan MADERUD, Susanne NORGREN, Elias FORSSBECK NYROT, Ake OSTLUND, Jan ENGQVIST
  • Publication number: 20200360995
    Abstract: The present disclosure relates to a method of making a powder of dense and spherically shaped cemented carbide or cermet granules. The present disclosure also relates to a powder produced by the method and use of said powder in additive manufacturing such as 3D printing by the binder jetting technique. Furthermore, the present disclosure relates to a Hot Isostatic Pressing (HIP) process for manufacturing a product by using said powder.
    Type: Application
    Filed: August 5, 2020
    Publication date: November 19, 2020
    Inventors: Carl-Johan MADERUD, Johan SUNDSTROM, Magnus EKELUND
  • Publication number: 20190161837
    Abstract: The present invention relates to a powder mixture for three-dimensional (3D) printing of a cermet or a cemented carbide body. The powder mixture includes 65-85 wt % of porous cemented carbide or cermet particles of a median particle size (D50) of 10-35 ?m, and 15-35 wt % of a dense cemented carbide or cermet particles of a median particle size (D50) of 3-10 ?m. The present invention also relates to a method of making a cermet or cemented carbide body, the method including the steps of forming the powder mixture, 3D printing a body using the powder mixture and a printing binder and thereby forming a 3D printed cermet or cemented carbide green body and sintering the green body and to form a cermet or cemented carbide body.
    Type: Application
    Filed: April 6, 2017
    Publication date: May 30, 2019
    Inventors: Carl-Johan MADERUD, John DE FLON
  • Patent number: 9777349
    Abstract: The present invention relates to a method of making a cemented carbide or a cermet body comprising the steps of first forming a powder blend comprising powders forming hard constituents and metal binder. The powder blend is then subjected to a mixing operation using a non-contact mixer wherein acoustic waves achieving resonance conditions to form a mixed powder blend and then subjecting said mixed powder blend to a pressing and sintering operation. The method makes it possible to maintain the grain size, the grain size distribution and the morphology of the WC grains.
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: October 3, 2017
    Assignee: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Carl-Johan Maderud, Tommy Flygare, Michael Carpenter, Jane Smith
  • Publication number: 20170203368
    Abstract: A method for manufacturing a wear resistant component includes the steps of providing a metallic base material and a wear resistant cemented carbide body including an anchoring portion. The wear resistant cemented carbide body is arranged such that the anchoring portion is at least partially enclosed by the metallic base material. The metallic base material and the least one wear resistant cemented carbide body is subjected to Hot Isostatic Pressing (HIP). A layer of Al2O3 or hBN is arranged between the anchoring portion and the metallic base material.
    Type: Application
    Filed: July 3, 2014
    Publication date: July 20, 2017
    Inventors: Carl-Johan MADERUD, Fredrik MEURLING, Tomas BERGLUND
  • Publication number: 20170072469
    Abstract: A method of making a powder of dense and spherically shaped cemented carbide or cermet granules and a powder produced by the method is provided. The powder made according to the present method can be used in additive manufacturing such as 3D printing by the binder jetting technique. Moreover, a Hot Isostatic Pressing (HIP) process for manufacturing a product by using the powder is also disclosed.
    Type: Application
    Filed: April 23, 2015
    Publication date: March 16, 2017
    Inventors: Carl-Johan MADERUD, Johan SUNDSTROM, Magnus EKELUND
  • Publication number: 20140271321
    Abstract: The present invention relates to a method of making a cemented carbide or a cermet body comprising the steps of first forming a powder blend comprising powders forming hard constituents and metal binder. The powder blend is then subjected to a mixing operation using a non-contact mixer wherein acoustic waves achieving resonance conditions to form a mixed powder blend and then subjecting said mixed powder blend to a pressing and sintering operation. The method makes it possible to maintain the grain size, the grain size distribution and the morphology of the WC grains.
    Type: Application
    Filed: October 17, 2012
    Publication date: September 18, 2014
    Applicant: SANDVIK INTELLECTUAL PROPERTY AB
    Inventors: Carl-Johan Maderud, Tommy Flygare, Michael Carpenter, Jane Smith
  • Publication number: 20120111976
    Abstract: The present invention relates to a process for milling a cermet or cemented carbide powder. The process comprises circulating a slurry comprising powder(s) forming hard constituents, powder(s) forming binder phase and a grinding liquid through a grinding chamber. The grinding chamber comprises grinding elements and an agitator where the agitator is rotating around an essentially horizontal axis. The process according to the present invention provides a cermet or cemented carbide powder mixture at a significantly reduced milling time.
    Type: Application
    Filed: April 28, 2010
    Publication date: May 10, 2012
    Inventors: Mathias Tillman, Carl-Johan Maderud
  • Patent number: 6490793
    Abstract: A method of manufacturing an as-cast composite roll by metallurgically bonding one or more rings of cemented carbide to a cast iron casing. The composite roll may be used for hot or cold rolling. The cast iron has the following composition in addition to Fe, in weight %, 1.9-2.8% Si, 0.02-0.10% Mg, 0.5-4% Ni, 0.1-1% Mn, balance Fe and a Ceqv=2.5-6.
    Type: Grant
    Filed: April 24, 2000
    Date of Patent: December 10, 2002
    Assignee: Sandvik AB
    Inventors: Carl-Johan Maderud, Jan-Erik Karlsson
  • Patent number: 6095958
    Abstract: A composite roll including one or more rings of cemented carbide metallurgically bonded to a cast iron casing. The composite roll may be used for hot or cold rolling. The cast iron has the following composition in addition to Fe, in weight %, 1.9-2.8% Si, 0.02-0.10% Mg, 0.5-4% Ni, 0.1-1% Mn, balance Fe and a C.sub.eqv =2.5-6.
    Type: Grant
    Filed: January 14, 1999
    Date of Patent: August 1, 2000
    Assignee: Sandvik AB
    Inventors: Carl-Johan Maderud, Jan-Erik Karlsson
  • Patent number: 5902942
    Abstract: There is now provided a roll for hot rolling comprising 70-95 weight %, preferably 85-94 weight %, WC in a binder phase consisting of only cobalt or alternatively a Co--Ni--Cr alloy containing 20-35 weight % Ni and up to 10 weight % Cr, possibly with small additions of molybdenum. The WC grains are rounded with an average grain size between 3-10 .mu.m, preferably 4-8 .mu.m. The maximum grain size should not exceed 2 times the average grain size and no more than 2% of the grains be less than half of the average grain size.
    Type: Grant
    Filed: June 30, 1997
    Date of Patent: May 11, 1999
    Assignee: Sandvik AB
    Inventors: Carl-Johan Maderud, Thomas Ericson, Udo Fischer