Patents by Inventor Carl Naylor

Carl Naylor has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12349442
    Abstract: Thin film transistors having semiconductor structures integrated with two-dimensional (2D) channel materials are described. In an example, an integrated circuit structure includes a two-dimensional (2D) material layer above a substrate. A gate stack is above the 2D material layer, the gate stack having a first side opposite a second side. A semiconductor structure including germanium is included, the semiconductor structure laterally adjacent to and in contact with the 2D material layer adjacent the first side of the gate stack. A first conductive structure is adjacent the first side of the second gate stack, the first conductive structure over and in direct electrical contact with the semiconductor structure. The semiconductor structure is intervening between the first conductive structure and the 2D material layer. A second conductive structure is adjacent the second side of the second gate stack, the second conductive structure over and in direct electrical contact with the 2D material layer.
    Type: Grant
    Filed: September 20, 2021
    Date of Patent: July 1, 2025
    Assignee: Intel Corporation
    Inventors: Ashish Verma Penumatcha, Uygar E. Avci, Chelsey Dorow, Tanay Gosavi, Chia-Ching Lin, Carl Naylor, Nazila Haratipour, Kevin P. O'Brien, Seung Hoon Sung, Ian A. Young, Urusa Alaan
  • Patent number: 12349438
    Abstract: Transistors, devices, systems, and methods are discussed related to transistors including a number of 2D material channel layers and source and drain control electrodes coupled to source and drain control regions of the 2D material channels. The source and drain control electrodes are on opposite sides of a gate electrode, which controls a channel region of the 2D material channels. The source and drain control electrodes provide for reduced contact resistance of the transistor, the ability to create complex logic gates, and other advantages.
    Type: Grant
    Filed: September 24, 2021
    Date of Patent: July 1, 2025
    Assignee: Intel Corporation
    Inventors: Kirby Maxey, Ashish Verma Penumatcha, Carl Naylor, Chelsey Dorow, Kevin O'Brien, Shriram Shivaraman, Tanay Gosavi, Uygar Avci
  • Patent number: 12278289
    Abstract: Embodiments disclosed herein comprise semiconductor devices with two dimensional (2D) semiconductor channels and methods of forming such devices. In an embodiment, the semiconductor device comprises a source contact and a drain contact. In an embodiment, a 2D semiconductor channel is between the source contact and the drain contact. In an embodiment, the 2D semiconductor channel is a shell.
    Type: Grant
    Filed: January 16, 2024
    Date of Patent: April 15, 2025
    Assignee: Intel Corporation
    Inventors: Kevin P. O'Brien, Carl Naylor, Chelsey Dorow, Kirby Maxey, Tanay Gosavi, Ashish Verma Penumatcha, Shriram Shivaraman, Chia-Ching Lin, Sudarat Lee, Uygar E. Avci
  • Patent number: 12266720
    Abstract: Transistor structures with monocrystalline metal chalcogenide channel materials are formed from a plurality of template regions patterned over a substrate. A crystal of metal chalcogenide may be preferentially grown from a template region and the metal chalcogenide crystals then patterned into the channel region of a transistor. The template regions may be formed by nanometer-dimensioned patterning of a metal precursor, a growth promoter, a growth inhibitor, or a defected region. A metal precursor may be a metal oxide suitable, which is chalcogenated when exposed to a chalcogen precursor at elevated temperature, for example in a chemical vapor deposition process.
    Type: Grant
    Filed: December 21, 2020
    Date of Patent: April 1, 2025
    Assignee: Intel Corporation
    Inventors: Carl Naylor, Chelsey Dorow, Kevin O'Brien, Sudarat Lee, Kirby Maxey, Ashish Verma Penumatcha, Tanay Gosavi, Patrick Theofanis, Chia-Ching Lin, Uygar Avci, Matthew Metz, Shriram Shivaraman
  • Patent number: 12266712
    Abstract: A transistor includes a first channel layer over a second channel layer, where the first and the second channel layers include a monocrystalline transition metal dichalcogenide (TMD). The transistor structure further includes a source structure coupled to a first end of the first and second channel layers, a drain structure coupled to a second end of the first and second channel layers, a gate structure between the source material and the drain material, and between the first channel layer and the second channel layer. The transistor further includes a spacer laterally between the gate structure and the and the source structure and between the gate structure and the drain structure. A liner is between the spacer and the gate structure. The liner is in contact with the first channel layer and the second channel layer and extends between the gate structure and the respective source structure and the drain structure.
    Type: Grant
    Filed: December 23, 2020
    Date of Patent: April 1, 2025
    Assignee: Intel Corporation
    Inventors: Ashish Verma Penumatcha, Kevin O'Brien, Chelsey Dorow, Kirby Maxey, Carl Naylor, Tanay Gosavi, Sudarat Lee, Chia-Ching Lin, Seung Hoon Sung, Uygar Avci
  • Patent number: 12211794
    Abstract: An aspect of the disclosure relates to an integrated circuit. The integrated circuit includes a first electrically conductive structure, a thin film crystal layer located on the first electrically conductive structure, and a second electrically conductive structure including metal e.g. copper. The second electrically conductive structure is located on the thin film crystal layer. The first electrically conductive structure is electrically connected to the second electrically conductive structure through the thin film crystal layer. The thin film crystal layer may be provided as a copper diffusion barrier.
    Type: Grant
    Filed: January 25, 2022
    Date of Patent: January 28, 2025
    Assignee: Intel Corporation
    Inventors: Carl Naylor, Ashish Agrawal, Kevin Lin, Abhishek Anil Sharma, Mauro Kobrinsky, Christopher Jezewski, Urusa Alaan
  • Patent number: 12176388
    Abstract: A transistor structure includes a first channel layer over a second channel layer, where the first and the second channel layers include a monocrystalline transition metal dichalcogenide (TMD). The transistor structure further includes a source material coupled to a first end of the first and second channel layers, a drain material coupled to a second end of the first and second channel layers, a gate electrode between the source material and the drain material, and between the first channel layer and the second channel layer and a gate dielectric between the gate electrode and each of the first channel layer and the second channel layer.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: December 24, 2024
    Assignee: Intel Corporation
    Inventors: Kevin O'Brien, Chelsey Dorow, Kirby Maxey, Carl Naylor, Shriram Shivaraman, Sudarat Lee, Tanay Gosavi, Chia-Ching Lin, Uygar Avci, Ashish Verma Penumatcha
  • Patent number: 12165917
    Abstract: Integrated circuit interconnect structures including an interconnect metallization feature with a barrier material comprising a metal and a chalcogen. Introduction of the chalcogen may improve diffusion barrier properties at a given barrier material layer thickness with increasing the barrier layer thickness. A barrier material, such as TaN, may be deposited at minimal thickness, and doped with a chalcogen before or after one or more fill materials are deposited over the barrier material. During thermal processing mobile chalcogen impurities may collect within regions within the barrier material to high enough concentrations for at least a portion of the barrier material to be converted into a metal chalcogenide layer. The metal chalcogenide layer may have greater crystallinity than a remainder of the barrier layer.
    Type: Grant
    Filed: November 2, 2020
    Date of Patent: December 10, 2024
    Assignee: Intel Corporation
    Inventors: Carl Naylor, Christopher Jezewski
  • Patent number: 12125895
    Abstract: A transistor includes a channel including a first layer including a first monocrystalline transition metal dichalcogenide (TMD) material, where the first layer is stoichiometric and includes a first transition metal. The channel further includes a second layer above the first layer, the second layer including a second monocrystalline TMD material, where the second monocrystalline TMD material includes a second transition metal and oxygen, and where the second layer is sub-stoichiometric. The transistor further includes a gate electrode above a first portion of the channel layer, a gate dielectric layer between the channel layer and the gate electrode, a source contact on a second portion of the channel layer and a drain contact on a third portion of the channel layer, where the gate electrode is between drain contact and the source contact.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: October 22, 2024
    Assignee: Intel Corporation
    Inventors: Chelsey Dorow, Kevin O'Brien, Carl Naylor, Uygar Avci, Sudarat Lee, Ashish Verma Penumatcha, Chia-Ching Lin, Tanay Gosavi, Shriram Shivaraman, Kirby Maxey
  • Patent number: 12107170
    Abstract: Transistor structures with a channel semiconductor material that is passivated with two-dimensional (2D) crystalline material. The 2D material may comprise a semiconductor having a bandgap offset from a band of the channel semiconductor. The 2D material may be a thin as a few monolayers and have good temperature stability. The 2D material may be a conversion product of a sacrificial precursor material, or of a portion of the channel semiconductor material. The 2D material may comprise one or more metal and a chalcogen. The channel material may be a metal oxide semiconductor suitable for low temperature processing (e.g., IGZO), and the 2D material may also be compatible with low temperature processing (e.g., <450° C.). The 2D material may be a chalcogenide of a metal present in the channel material (e.g., ZnSx or ZnSex) or of a metal absent from the channel material when formed from a sacrificial precursor.
    Type: Grant
    Filed: November 2, 2021
    Date of Patent: October 1, 2024
    Assignee: Intel Corporation
    Inventors: Carl Naylor, Abhishek Sharma, Mauro Kobrinsky, Christopher Jezewski, Urusa Alaan, Justin Weber
  • Publication number: 20240304543
    Abstract: IC interconnect structures including subtractively patterned features. Feature ends may be defined through multiple patterning of multiple cap materials for reduced misregistration. Subtractively patterned features may be lines integrated with damascene vias or with subtractively patterned vias, or may be vias integrated with damascene lines or with subtractively patterned lines. Subtractively patterned vias may be deposited as part of a planar metal layer and defined currently with interconnect lines. Subtractively patterned features may be integrated with air gap isolation structures. Subtractively patterned features may be include a barrier material on the bottom, top, or sidewall. A bottom barrier of a subtractively patterned features may be deposited with an area selective technique to be absent from an underlying interconnect feature. A barrier of a subtractively patterned feature may comprise graphene or a chalcogenide of a metal in the feature or in a seed layer.
    Type: Application
    Filed: May 17, 2024
    Publication date: September 12, 2024
    Applicant: Intel Corporation
    Inventors: Kevin Lin, Noriyuki Sato, Tristan Tronic, Michael Christenson, Christopher Jezewski, Jiun-Ruey Chen, James M. Blackwell, Matthew Metz, Miriam Reshotko, Nafees Kabir, Jeffery Bielefeld, Manish Chandhok, Hui Jae Yoo, Elijah Karpov, Carl Naylor, Ramanan Chebiam
  • Patent number: 12057388
    Abstract: Integrated circuit structures having linerless self-forming barriers, and methods of fabricating integrated circuit structures having linerless self-forming barriers, are described. In an example, an integrated circuit structure includes a dielectric material above a substrate. An interconnect structure is in a trench in the dielectric material. The interconnect structure includes a conductive fill material and a two-dimensional (2D) crystalline liner. The 2D crystalline liner is in direct contact with the dielectric material and with the conductive fill material. The 2D crystalline liner includes a same metal species as the conductive fill material.
    Type: Grant
    Filed: September 24, 2019
    Date of Patent: August 6, 2024
    Assignee: Intel Corporation
    Inventors: Abhishek A. Sharma, Carl Naylor, Urusa Alaan
  • Publication number: 20240222441
    Abstract: Devices, transistor structures, systems, and techniques, are described herein related to selective gate oxide formation on 2D materials for transistor devices. A transistor structure includes a gate dielectric structure on a 2D semiconductor material layer, and source and drain structures in contact with the gate dielectric structure and on the 2D semiconductor material layer. The source and drain structures include a metal material or metal nitride material and the gate dielectric structure includes an oxide of the metal material or metal nitride material.
    Type: Application
    Filed: December 29, 2022
    Publication date: July 4, 2024
    Applicant: Intel Corporation
    Inventors: Mahmut Sami Kavrik, Carl Naylor, Chelsey Dorow, Chia-Ching Lin, Dominique Adams, Kevin O'Brien, Matthew Metz, Scott Clendenning, Sudarat Lee, Tristan Tronic, Uygar Avci
  • Patent number: 12027458
    Abstract: IC interconnect structures including subtractively patterned features. Feature ends may be defined through multiple patterning of multiple cap materials for reduced misregistration. Subtractively patterned features may be lines integrated with damascene vias or with subtractively patterned vias, or may be vias integrated with damascene lines or with subtractively patterned lines. Subtractively patterned vias may be deposited as part of a planar metal layer and defined currently with interconnect lines. Subtractively patterned features may be integrated with air gap isolation structures. Subtractively patterned features may be include a barrier material on the bottom, top, or sidewall. A bottom barrier of a subtractively patterned features may be deposited with an area selective technique to be absent from an underlying interconnect feature. A barrier of a subtractively patterned feature may comprise graphene or a chalcogenide of a metal in the feature or in a seed layer.
    Type: Grant
    Filed: June 15, 2022
    Date of Patent: July 2, 2024
    Assignee: Intel Corporation
    Inventors: Kevin Lin, Noriyuki Sato, Tristan Tronic, Michael Christenson, Christopher Jezewski, Jiun-Ruey Chen, James M. Blackwell, Matthew Metz, Miriam Reshotko, Nafees Kabir, Jeffery Bielefeld, Manish Chandhok, Hui Jae Yoo, Elijah Karpov, Carl Naylor, Ramanan Chebiam
  • Publication number: 20240186416
    Abstract: Embodiments disclosed herein comprise semiconductor devices with two dimensional (2D) semiconductor channels and methods of forming such devices. In an embodiment, the semiconductor device comprises a source contact and a drain contact. In an embodiment, a 2D semiconductor channel is between the source contact and the drain contact. In an embodiment, the 2D semiconductor channel is a shell.
    Type: Application
    Filed: January 16, 2024
    Publication date: June 6, 2024
    Inventors: Kevin P. O'Brien, Carl NAYLOR, Chelsey DOROW, Kirby MAXEY, Tanay GOSAVI, Ashish Verma PENUMATCHA, Shriram SHIVARAMAN, Chia-Ching LIN, Sudarat LEE, Uygar E. AVCI
  • Patent number: 11935956
    Abstract: Embodiments disclosed herein comprise semiconductor devices with two dimensional (2D) semiconductor channels and methods of forming such devices. In an embodiment, the semiconductor device comprises a source contact and a drain contact. In an embodiment, a 2D semiconductor channel is between the source contact and the drain contact. In an embodiment, the 2D semiconductor channel is a shell.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: March 19, 2024
    Assignee: Intel Corporation
    Inventors: Kevin P. O'Brien, Carl Naylor, Chelsey Dorow, Kirby Maxey, Tanay Gosavi, Ashish Verma Penumatcha, Shriram Shivaraman, Chia-Ching Lin, Sudarat Lee, Uygar E. Avci
  • Patent number: 11908950
    Abstract: Embodiments include two-dimensional (2D) semiconductor sheet transistors and methods of forming such devices. In an embodiment, a semiconductor device comprises a stack of 2D semiconductor sheets, where individual ones of the 2D semiconductor sheets have a first end and a second end opposite from the first end. In an embodiment, a first spacer is over the first end of the 2D semiconductor sheets, and a second spacer is over the second end of the 2D semiconductor sheets. Embodiments further comprise a gate electrode between the first spacer and the second spacer, a source contact adjacent to the first end of the 2D semiconductor sheets, and a drain contact adjacent to the second end of the 2D semiconductor sheets.
    Type: Grant
    Filed: June 15, 2020
    Date of Patent: February 20, 2024
    Assignee: Intel Corporation
    Inventors: Kirby Maxey, Chelsey Dorow, Kevin P. O'Brien, Carl Naylor, Ashish Verma Penumatcha, Tanay Gosavi, Uygar E. Avci, Shriram Shivaraman
  • Patent number: 11888034
    Abstract: Transistor structures employing metal chalcogenide channel materials may be formed where a chalcogen is introduced into at least a portion of a precursor material that comprises reactive metal(s). The precursor material may be substantially metallic, or may be a metallic oxide (e.g., an oxide semiconductor). The metal(s) may be transition, Group II, Group III, Group V elements, or alloys thereof. An oxide of one or more such metals (e.g., IGZO) may be converted into a chalcogenide (e.g., IGZSx or IGZSex) having semiconducting properties. The chalcogenide formed in this manner may be only a few monolayers in thickness (and may be more thermally stable than many oxide semiconductors. Where not all of the precursor material is converted, a transistor structure may retain the precursor material, for example as part of a transistor channel or a gate dielectric. Backend transistors including metal chalcogenide channel materials may be fabricated over silicon CMOS circuitry.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: January 30, 2024
    Assignee: Intel Corporation
    Inventors: Abhishek A. Sharma, Ashish Agarwal, Urusa Alaan, Christopher Jezewski, Kevin Lin, Carl Naylor
  • Patent number: 11830788
    Abstract: An example relates to an integrated circuit including a semiconductor substrate, and a wiring layer stack located on the semiconductor substrate. The integrated circuit further includes a transistor embedded in the wiring layer stack. The transistor includes an embedded layer. The embedded layer has a thickness of less than 10 nm. The embedded layer includes at least one two-dimensional crystalline layer including more than 10% metal atoms. Further examples relate to methods for forming integrated circuits.
    Type: Grant
    Filed: May 25, 2021
    Date of Patent: November 28, 2023
    Assignee: Intel Corporation
    Inventors: Carl Naylor, Ashish Agrawal, Urusa Alaan, Christopher Jezewski, Mauro Kobrinsky, Kevin Lin, Abhishek Anil Sharma
  • Patent number: 11670588
    Abstract: Integrated circuits including selectable vias are disclosed. The techniques are particularly well-suited to back end of line (BEOL) processes. In accordance with some embodiments, a selectable via includes a vertically-oriented thin film transistor structure having a wrap around gate, which can be used to effectively select (or deselect) the selectable via ad hoc. When a selectable via is selected, a signal is allowed to pass through the selectable via. Conversely, when the selectable via is not selected, a signal is not allowed to pass through the selectable via. The selectable characteristic of the selectable via allows multiple vias to share a global interconnect. The global interconnect can be connected to any number of selectable vias, as well as standard vias.
    Type: Grant
    Filed: January 9, 2019
    Date of Patent: June 6, 2023
    Assignee: Intel Corporation
    Inventors: Christopher Jezewski, Ashish Agrawal, Kevin L. Lin, Abhishek Sharma, Carl Naylor, Urusa Alaan