Patents by Inventor Carlos H. Bonilla

Carlos H. Bonilla has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220314545
    Abstract: Additive manufacturing apparatuses, components of additive manufacturing apparatuses, and methods of using such manufacturing apparatuses and components are disclosed. An additive manufacturing apparatus may include a recoat head for distributing build material in a build area, a print head for depositing material in the build area, one or more actuators for moving the recoat head and the print head relative to the build area, and a cleaning station for cleaning the print head.
    Type: Application
    Filed: May 22, 2020
    Publication date: October 6, 2022
    Inventors: Vadim Bromberg, John Sterle, Victor Fulton, Tyler Andrew Griffith, Peter Douglas Lueschen, Carlos H. Bonilla, Joseph L. Smolenski, Timothy Francis Andrews, Younkoo Jeong, Jacob Mayer, Kwok Pong Chan, Mary Kathryn Thompson, Ruben E. Fairman
  • Publication number: 20220314541
    Abstract: An actuator assembly for distributing build material and depositing binder material in an additive manufacturing apparatus may comprise an upper support and a lower support spaced vertically spaced from one another. A recoat head actuator may be coupled to a recoat head and one of the upper support and the lower support. The recoat head actuator may include a recoat motion axis. The recoat head actuator effects bi-directional movement of the recoat head on the recoat motion axis. A print head actuator may be coupled to a print head and the other of the upper support and the lower support. The print head actuator may include a print motion axis. The print head actuator effects bi-directional movement of the print head on the print motion axis. The recoat motion axis and the print motion axis are parallel to one another and spaced apart from one another in the vertical direction.
    Type: Application
    Filed: May 22, 2020
    Publication date: October 6, 2022
    Inventors: Carlos H. Bonilla, John Sterle, Vadim Bromberg, Tyler Andrew Griffith, Victor Fulton, Jacob Mayer, Peter Douglas Lueschen
  • Publication number: 20220314487
    Abstract: Build receptacles for additive manufacturing apparatuses are disclosed. The build receptacle may comprise a housing comprising a sidewall at least partially enclosing a build chamber. A build platform may be positioned within the build chamber. A position of the build platform may be slidably adjustable within the build chamber in a vertical direction from a lower position to one of a plurality of upper positions and from the one of the plurality of upper positions to the lower position. The build receptacle may further comprise a plurality of heating elements disposed around the build chamber.
    Type: Application
    Filed: May 22, 2020
    Publication date: October 6, 2022
    Inventors: Vadim Bromberg, John Sterle, Carlos H. Bonilla, Sara Rostami, Joseph L. Smolenski, Maxine M. Gibeau, Robert Butler, Peter Douglas Lueschen
  • Publication number: 20220314329
    Abstract: Additive manufacturing apparatuses are disclosed. In one embodiment, an additive manufacturing apparatus may comprise a support chassis including a print bay, a build bay, and a material supply bay. Each bay may comprise an upper compartment and a lower compartment. A working surface may separate each of the print bay, the build bay, and the material supply bay into the upper compartment and the lower compartment, wherein: the build bay may be disposed between the print bay and the material supply bay. The lower compartment of the build bay comprises bulkheads sealing the lower compartment of the build bay from the lower compartment of the print bay and the lower compartment of the material supply bay.
    Type: Application
    Filed: May 22, 2020
    Publication date: October 6, 2022
    Inventors: Vadim Bromberg, John Sterle, Victor Fulton, Tyler Andrew Griffith, Peter Douglas Lueschen, Carlos H. Bonilla, Joseph L. Smolenski, Timothy Francis Andrews, Younkoo Jeong
  • Publication number: 20220258236
    Abstract: Embodiments of the present disclosure are directed to additive manufacturing apparatuses, cleaning stations incorporated therein, and methods of cleaning using the cleaning stations.
    Type: Application
    Filed: May 22, 2020
    Publication date: August 18, 2022
    Applicant: General Electric Company
    Inventors: Timothy Francis Andrews, Carlos H. Bonilla, Vadim Bromberg, Victor Fulton, Tyler Andrew Griffith, Younkoo Jeong, John Sterle
  • Publication number: 20220242044
    Abstract: Embodiments of the present disclosure are directed to additive manufacturing apparatuses, cleaning stations incorporated therein, and methods of cleaning using the cleaning stations.
    Type: Application
    Filed: May 22, 2020
    Publication date: August 4, 2022
    Applicant: General Electric Company
    Inventors: Timothy Francis Andrews, Carlos H. Bonilla, Vadim Bromberg, Victor Fulton, Tyler Andrew Griffith, Younkoo Jeong, Jacob Mayer, John Sterle, Stephen M. Deak, Justin Gandee, Tyler Hater, Grant Alan Ingram, Peter Douglas Lueschen
  • Publication number: 20220234295
    Abstract: Embodiments of the present disclosure are directed to additive manufacturing apparatuses, cleaning stations incorporated therein, and methods of cleaning using the cleaning stations.
    Type: Application
    Filed: May 22, 2020
    Publication date: July 28, 2022
    Applicant: General Electric Company
    Inventors: Tyler Andrew Griffith, Victor Fulton, Vadim Bromberg, Carlos H. Bonilla, Younkoo Jeong, Timothy Francis Andrews, John Sterle, Tyler Hater
  • Publication number: 20220234109
    Abstract: Embodiments of the present disclosure are directed to additive manufacturing apparatuses, cleaning stations incorporated therein, and methods of cleaning using the cleaning stations.
    Type: Application
    Filed: May 22, 2020
    Publication date: July 28, 2022
    Applicant: General Electric Company
    Inventors: Timothy Francis Andrews, Carlos H. Bonilla, Vadim Bromberg, Victor Fulton, Tyler Andrew Griffith, Younkoo Jeong, John Sterle, Grant Alan Ingram
  • Publication number: 20220227046
    Abstract: A method for forming an object includes moving a recoat assembly (200) in a coating direction over a build material, wherein the recoat assembly (200) comprises a first roller (202) and a second roller (204) that is spaced apart from the first roller; rotating the first roller (202) of the recoat assembly in a counter-rotation direction, such that a bottom of the first roller moves in the coating direction; contacting the build material with the first roller of the recoat assembly, thereby fluidizing at least a portion of the build material; irradiating, with a front energy source (260) coupled to a front end of the recoat assembly, an initial layer of build material positioned in a build area; subsequent to irradiating the initial layer of build material, spreading the build material on the build area with the first roller, thereby depositing a second layer of the build material over the initial layer of build material; and subsequent to spreading the second layer of the build material, irradiating, with a r
    Type: Application
    Filed: May 22, 2020
    Publication date: July 21, 2022
    Inventors: Vadim Bromberg, John Sterle, Joseph Lucian Smolenski, Carlos H. Bonilla, Tyler Andrew Griffith, Victor Fulton, Robert Butler
  • Publication number: 20220227042
    Abstract: A recoat assembly for an additive manufacturing system includes a first roller support, a second roller support, a first roller disposed between and supported by the first roller support and the second roller support, a first rotational actuator operably coupled to the first roller and configured to rotate the first roller about a first rotation axis, and a first sensor mechanically coupled to and in contact with the first roller support, where the first sensor outputs a first output signal indicative of a first force incident upon the first roller.
    Type: Application
    Filed: May 22, 2020
    Publication date: July 21, 2022
    Inventors: Vadim Bromberg, Carlos H. Bonilla, John Sterle
  • Publication number: 20220227127
    Abstract: An apparatus includes a printing head (154) comprising jet nozzles (158) spaced apart from one another, where a distance from a first jet nozzle to a second jet nozzle positioned adjacent the first jet nozzle defines a jet-spacing, a printing head position control assembly includes a first actuator assembly (102) to move the printing head along the longitudinal axis and a second actuator assembly (103) to move the printing head along a latitudinal axis, and an control unit communicatively coupled to the printing head position control assembly. The control unit causes jet nozzles to dispense drops of binder (50) while the printing head traverses a first pass trajectory along the longitudinal axis in a first direction, indexes the printing head to a second pass trajectory along the latitudinal axis, and causes jet nozzles to dispense drops of binder while the printing head traverses the second pass trajectory along the longitudinal axis in a second direction.
    Type: Application
    Filed: May 22, 2020
    Publication date: July 21, 2022
    Applicant: General Electric Company
    Inventors: Vadim Bromberg, John Sterle, Carlos H. Bonilla, Kwok Pong Chan, Mary Kathryn Thompson, Ruben E. Fairman, Jacob Mayer
  • Publication number: 20220145102
    Abstract: A dip-coat binder solution comprises a metal dip-coat powder and a dip-coat binder. The dip-coat binder solution has a viscosity greater than or equal to 1 cP and less than or equal to 40 cP. The metal dip-coat powder may comprise a stainless steel alloy, a nickel alloy, a copper alloy, a copper-nickel alloy, a cobalt-chrome alloy, a titanium alloy, an aluminum alloy, a tungsten alloy, or a combination thereof. A method of forming a part includes providing a green body part comprising a plurality of layers of print powder, dipping the green body part in a dip-coat binder solution to form a dip-coated green body part, and heating the dip-coated green body part. After dipping, the dip-coated green body part has a surface roughness Ra less than or equal to 10 ?m.
    Type: Application
    Filed: October 13, 2021
    Publication date: May 12, 2022
    Applicant: General Electric Company
    Inventors: Arunkumar Natarajan, Sivaruban Shivanathan, Samantha Jo Rowe, Carlos H. Bonilla
  • Publication number: 20220143699
    Abstract: A dip-coat binder solution comprises a dip-coat metallic precursor and a dip-coat binder. The dip-coat binder solution has a viscosity greater than or equal to 1 cP and less than or equal to 150 cP. A method of forming a part includes providing a green body part comprising a plurality of layers of print powder and a print binder, dipping the green body part in a dip-coat binder solution, and heating the dip-coated green body part. The dip-coated green body part is heated to form a coated green body part having a metallic precursor coating on an outer surface of the coated green body part. The coated green body part has a strength greater than or equal to 10 MPa.
    Type: Application
    Filed: October 13, 2021
    Publication date: May 12, 2022
    Applicant: General Electric Company
    Inventors: Arunkumar Natarajan, Carlos H. Bonilla
  • Publication number: 20220134668
    Abstract: Embodiments of the present disclosure are directed to additive manufacturing apparatuses, cleaning stations incorporated therein, and methods of cleaning using the cleaning stations.
    Type: Application
    Filed: October 25, 2021
    Publication date: May 5, 2022
    Applicant: General Electric Company
    Inventors: Timothy Francis Andrews, Victor Fulton, Glen Charles Fedyk, Carlos H. Bonilla, Jacob Mayer, John Sterle, Vadim Bromberg
  • Publication number: 20210170680
    Abstract: A binder jet printing apparatus (10), along with methods of its use, is provided. The binder jet printing apparatus (10) may include: a job box (18) having a actuatable build plate (46) therein; a supply box (54) having a bottom platform (56) that is actuatable within the supply box (54); a print system including at least one print head (32) connected to a binder source (38) and configured to apply a pattern of binder onto an exposed powder layer (42) over the build plate (46) of the job box (18); a recoat system (16) including a recoater configured to move from the supply box (54) to the job box (18) to transfer powder from the supply box (54) to the job box (18) so as to form a new powder layer (48) over the build plate (46) of the job box (18); and a cure system (14) configured to direct electromagnetic radiation onto the job box (18).
    Type: Application
    Filed: December 7, 2018
    Publication date: June 10, 2021
    Inventors: Vadim Bromberg, Victor Wayne Fulton, Carlos H. Bonilla, Travis Gene Sands, Brian Harlow Farrell, Joseph Lucian Smolenski, Younkoo Jeong, Glen Charles Fedyk