Abstract: The method for heating a plurality of ceramic bodies, includes: a) providing ceramic-forming raw materials and blending the raw materials with an effective amount of vehicle and forming aids to form a plastic mixture therefrom and thereafter forming the plastic raw material mixture into a plurality of green bodies; b) placing each one of the plurality of green bodies in proximity to an adjacent one of the plurality of green bodies such that upon heating with electromagnetic waves each green body is subject to no more than about 1.5 times the power density at the boundary than in the bulk thereof; and c) drying the green bodies utilizing energy in the form of electromagnetic waves. When the ceramic is a honeycomb cellular cordierite body, the method further includes heating the green bodies up to a maximum temperature of between about 1360° C. and about 1435° C.

Abstract: Apparatus and a method for processing a ceramic material includes placing the ceramic material in a microwave heating apparatus having a microwave cavity; subjecting the ceramic material to a combination of microwave radiation and conventional heat; and controlling the uniformity of the processing of the ceramic material so as to avoid deformations and cracking by applying the microwave radiation to the ceramic material through at least one branched slotted waveguide which substantially uniformly distributes the microwave radiation throughout the microwave cavity.

Abstract: A method for controlling differential shrinkage during drying of ceramic honeycomb substrates by heating the ceramic honeycomb substrate with a vapor-insulating guard disposed substantially about the ceramic honeycomb substrate.

Abstract: A method for controlling differential shrinkage during drying of ceramic honeycomb substrates by heating the ceramic honeycomb substrate with a vapor-insulating guard disposed substantially about the ceramic honeycomb substrate.

Abstract: Apparatus and a method for processing a ceramic material includes placing the ceramic material in a microwave heating apparatus having a microwave cavity; subjecting the ceramic material to a combination of microwave radiation and conventional heat; and controlling the uniformity of the processing of the ceramic material so as to avoid deformations and cracking by applying the microwave radiation to the ceramic material through at least one branched slotted waveguide which substantially uniformly distributes the microwave radiation throughout the microwave cavity.

Abstract: The invention is directed at an apparatus capable of the continuous drying of ceramic articles which produces little or no microwave radiation emission. The drying apparatus comprises comprise a microwave-heating chamber, for heating a ceramic, having an entrance and an exit end and a material flow axis along which the ceramic articles are conveyed. Positioned adjacent the entrance and exit ends of the microwave-heating chamber, respectively, are a first and second attenuation chamber each having an entrance and an exit end. An inlet chamber, having a material flow path, is connected to the entrance end of the first attenuation chamber with a portion of the material flow path disposed at an angle to the flow axis. Connected to the exit end of the second attenuation chamber is an outlet chamber having a second material flow path; again at least a portion of the material flow path is at an angle to the material flow axis.

Abstract: The method for heating a plurality of ceramic bodies, includes:

Abstract: The invention is directed at apparatus for microwave heating of a ceramic, comprising an adjustable power microwave source for directing microwave power into a continuous throughput microwave cavity. The apparatus further includes a microwave power control system for variably controlling the power of that is delivered to the microwave cavity. The first component of this system comprises a reflected power detector for detecting the microwave power reflected from the ceramic material in the cavity. The reflected power detector measures the value of the reflected power from the cavity and compares that reflected power output value to a preset reflected output value to generate an output signal indicative of the difference in measured and set reflected values.