Abstract: A rail section for use in a rail switch and method for assembling same are provided. The rail section is connected to a switch mounting by inserting a portion of the switch mounting through an aperture provided in the rail section and then applying a double weld. Similarly, a gate operating mechanism is connected to the rail section by inserting a portion of the gate operating mechanism through an aperture provided in the rail section and then applying a double weld. A receptor portion of the rail section that is reinforced to withstand a greater load is also provided. A plurality of gate retention mechanisms are also disclosed.

Abstract: A rail switch for a conveyor assembly is provided. The rail switch includes a switch mounting for mounting rail sections. The rail switch includes a first rail section having a first end, a second end, a first face and a second face, as well as a receptor portion for receiving a first gate, an aperture located between the first end and second end through which a first connecting portion of the switch mounting is inserted, and a first weld mounting on the first face and a second weld mounting on the second face of the first rail section securing the first rail section and switch mounting together.

Abstract: A method of forming sections of a rail to be formed into a portion of a conveyor assembly is provided. The method includes the steps of cutting a rail section for use in a gate assembly from a single sheet of material using at least one of a laser, a water jet, and a plasma cutting device, cutting a gate section for engagement with the rail section from a single sheet of material using the at least one of a laser, a water jet and a plasma cutting device, and providing a rounded top edge to the cut rail section and cut gate section.

Abstract: A rail switch for a conveyor assembly is provided. The rail switch includes a switch mounting for mounting rail sections. The rail switch includes a first rail section having a first end, a second end, a first face and a second face, as well as a receptor portion for receiving a first gate, an aperture located between the first end and second end through which a first connecting portion of the switch mounting is inserted, and a first weld mounting on the first face and a second weld mounting on the second face of the first rail section securing the first rail section and switch mounting together.

Abstract: A rail section for use in a rail switch and method for assembling same are provided. The rail section is connected to a switch mounting by inserting a portion of the switch mounting through an aperture provided in the rail section and then applying a double weld. Similarly, a gate operating mechanism is connected to the rail section by inserting a portion of the gate operating mechanism through an aperture provided in the rail section and then applying a double weld. A receptor portion of the rail section that is reinforced to withstand a greater load is also provided. A plurality of gate retention mechanisms are also disclosed.