Abstract: An apparatus for machining composite-material workpieces containing metal and non-metal has at least one machine which is used to machine the composite-material workpieces and which isolates shavings containing metal and non-metal or isolates other particles, and a suction and cleaning device for air contaminated with such particles. The suction and cleaning device has a fan and, arranged in fluidic sequence for multi-stage cleaning of the contaminated air, a cyclone separation stage, at least two mechanical filter stages and an activated carbon filter stage. The cyclone separation stage has a packet of at least three, preferably at least six, individual cyclones fluidically connected in parallel, which are arranged around a feed which supplies them via a distribution star. The individual cyclones have upwardly directed outlets for cleaned air; and above the outlets of the individual cyclones, a first of the mechanical filter stages is arranged engaging around the allocated feed.

Abstract: A radial press has a frame structure, a press tool received by the frame structure, and a drive unit. The press tool has at least four base jaws arranged about a press axis and which can be moved radially relative to the press axis in a synchronized way by the drive unit to open or close the press tool, and to which a corresponding press jaw head is replaceably attached and has a press surface for acting on a workpiece arranged in the region of the press axis. Each press jaw head is a composite component and has a longitudinal structure extending along the press axis and multiple lamellas stacked one on top of the other in the direction of the press axis and connected together by the longitudinal structure in order to form a block. The lamellas are replaceably attached to the longitudinal structure in a form-fitting manner.

Abstract: A radial press is provided having a first and a second ring structure which extend around a press axis and a plurality of pressing elements, which are disposed around the press axis and are translatably supported on supporting surfaces associated with the ring structures. The axial distance of the two ring structures from each other can be changed using a hydraulic drive system, which has a plurality of hydraulic cylinder-piston units oriented parallel to and distributed around the press axis, the cylinder of each cylinder-piston unit being coupled to a first of the two ring structures and the piston rod of each cylinder-piston unit being coupled to the second ring structure. At least the supporting surfaces associated with one of the two ring structures are oriented at an inclination with respect to the press axis. An electromechanical rapid adjustment drive comprising a plurality of adjusters is also provided.

Abstract: A radial press is provided including a base, a hollow ring die mounted on the base rotatably relative to a press axis with an inner contour tapering in the direction of the axis and rotationally symmetrical, and a rolling element unit rotatable relative to the axis and having a pressure ring, which surrounds the axis, and a plurality of rolling elements arranged around the axis which are rotationally symmetrical. The rolling elements are supported on the pressure ring at a variable distance from the axis and can roll on the inner contour of the ring die. A rotary drive acts on the ring die or the rolling element unit and effects rotation about the axis. A feed drive also acts on the rolling element unit or the ring die and effects axial displacement of the rolling element unit and the ring die relative to each other.

Abstract: A radial press is provided having a first and a second ring structure extending about a press axis. Multiple press bodies are arranged about the press axis between the ring structures and are movably supported on support surfaces paired with the ring structures. The axial distance between the two ring structures can be changed using a drive system having a plurality of actuators oriented parallel to the press axis and distributed about the press axis. The support surfaces paired with one of the two ring structures are inclined relative to the press axis, and the press bodies are guided in a forced manner relative to the two ring structures in that the press bodies are equipped with guide grooves into which guide bodies engage.

Abstract: A radial press has at least six main jaws arranged concentrically and uniformly about a press axis to be moved radially in the direction of and away from the press axis by a drive unit. Each main jaw has a contact surface radially inwards and mechanical holding means for press jaws that can be attached in an exchangeable manner. A cutting tool is received in a tool installation area delimited outwardly by the main jaws. The cutting tool has multiple cutting attachments, each of which is attached to a main jaw and has a base structure. At least one of the cutting attachments has a cutting structure. Each base structure has a support surface which rests against the contact surface of the paired main jaw and at least one engagement element. The cutting structure protrudes from the paired base structure in the direction of the press axis.

Abstract: A method is provided for equipping a component element with a sheath. A plastically deformable metal sheath blank has a large size relative to the component and an elastically deformable auxiliary sleeve has a large size relative to the sheath blank. The component, sheath blank, and auxiliary sleeve are introduced into a radial press having press jaws moved radially in the direction of a press axis. A pressing tool of the radial press is closed with successively occurring bearing of the press jaws on the auxiliary sleeve, elastic radial contraction of the auxiliary sleeve until it bears on the sheath blank and plastic radial contraction of the sheath blank until it bears on the component element. Upon opening the pressing tool, the elastically deformable auxiliary sleeve lifts away from the sheath produced from the sheath blank and the finished component part can be removed from the auxiliary sleeve.

Abstract: A method is provided for joining structures, where at least one of the components to be joined is individually plastically deformed in a radial press. A control unit for the radial press has a PLC machine controller and a BTLE communication module and a mobile terminal is associated. Mobile terminals are designed to communicate with a central server via a mobile data network, which central server is equipped with a pressing program memory. Configuration programs used to set up associated radial presses are stored on the mobile terminals. Each radial press is set up by means of the associated mobile terminal, specifically by configuration of the PLC machine controller by means of a specific pressing program in accordance with program-specific data retrieved from the central server for a particular lot. Within the lot, each individual radial deformation process is triggered by triggering means arranged on the radial press itself.

Abstract: A hydraulic unit has a hydraulic component, a hydraulic line connected to a hydraulic connection of the hydraulic component, and a hose and fitting connected to the hydraulic connection. A tear-out preventer having a cable loop secured by a cable clamp acts on the hose. The cable clamp comprises a clamping block, which has two crossing passages and a rivet. A first passage, through which the cable is guided, has, in the region of the crossing with the second passage, a width corresponding to at least double the thickness of the cable plus the diameter of the non-deformed rivet. The second passage is configured in a stepped manner with a narrow primary portion arranged on one side of the first passage and a wide secondary portion arranged on the other side. The rivet braces the two strands of the cable against the inner wall of the first passage.

Abstract: A housing of a radial press has a casing section and an annular end-face support disc. An annular structure is movably guided in the housing along a press axis, and multiple press jaws arranged about the press axis are supported on the support disc so as to be movably guided in the radial direction. The annular structure acts on the press jaws by means of control surfaces which are inclined relative to the press axis and which lie against press jaw counter surfaces designed in the form of sliding surfaces. The end face of the ring structure facing the support disc is designed with axial protrusions. Each control surface protrudes into the radial inner surface of one such protrusion, and the support disc has recesses which are paired with the protrusions and into which the protrusions enter when the radial press is closed.

Abstract: A hydraulic unit has a hydraulic component, a hydraulic line connected to a hydraulic connection of the hydraulic component, and a hose and fitting connected to the hydraulic connection. A tear-out preventer having a cable loop secured by a cable clamp acts on the hose. The cable clamp comprises a clamping block, which has two crossing passages and a rivet. A first passage, through which the cable is guided, has, in the region of the crossing with the second passage, a width corresponding to at least double the thickness of the cable plus the diameter of the non-deformed rivet. The second passage is configured in a stepped manner with a narrow primary portion arranged on one side of the first passage and a wide secondary portion arranged on the other side. The rivet braces the two strands of the cable against the inner wall of the first passage.

Abstract: A housing of a radial press has a casing section and an annular end-face support disc. An annular structure is movably guided in the housing along a press axis, and multiple press jaws arranged about the press axis are supported on the support disc so as to be movably guided in the radial direction. The annular structure acts on the press jaws by means of control surfaces which are inclined relative to the press axis and which lie against press jaw counter surfaces designed in the form of sliding surfaces. The end face of the ring structure facing the support disc is designed with axial protrusions. Each control surface protrudes into the radial inner surface of one such protrusion, and the support disc has recesses which are paired with the protrusions and into which the protrusions enter when the radial press is closed.

Abstract: A radial press is provided including a base, a hollow ring die mounted on the base rotatably relative to a press axis with an inner contour tapering in the direction of the axis and rotationally symmetrical, and a rolling element unit rotatable relative to the axis and having a pressure ring, which surrounds the axis, and a plurality of rolling elements arranged around the axis which are rotationally symmetrical. The rolling elements are supported on the pressure ring at a variable distance from the axis and can roll on the inner contour of the ring die. A rotary drive acts on the ring die or the rolling element unit and effects rotation about the axis. A feed drive also acts on the rolling element unit or the ring die and effects axial displacement of the rolling element unit and the ring die relative to each other.

Abstract: A radial press is provided having a first and a second ring structure which extend around a press axis and a plurality of pressing elements, which are disposed around the press axis and are translatably supported on supporting surfaces associated with the ring structures. The axial distance of the two ring structures from each other can be changed using a hydraulic drive system, which has a plurality of hydraulic cylinder-piston units oriented parallel to and distributed around the press axis, the cylinder of each cylinder-piston unit being coupled to a first of the two ring structures and the piston rod of each cylinder-piston unit being coupled to the second ring structure. At least the supporting surfaces associated with one of the two ring structures are oriented at an inclination with respect to the press axis. An electromechanical rapid adjustment drive comprising a plurality of adjusters is also provided.

Abstract: A radial press is provided having a first and a second ring structure extending about a press axis. Multiple press bodies are arranged about the press axis between the ring structures and are movably supported on support surfaces paired with the ring structures. The axial distance between the two ring structures can be changed using a drive system having a plurality of actuators oriented parallel to the press axis and distributed about the press axis. The support surfaces paired with one of the two ring structures are inclined relative to the press axis, and the press bodies are guided in a forced manner relative to the two ring structures in that the press bodies are equipped with guide grooves into which guide bodies engage.

Abstract: A radial press has a plurality of press bodies arranged around a press axis which can be moved radially in relation to the press axis, and a drive unit for shifting the press bodies in the direction of or away from the press axis. The press bodies each have a main jaw and a pressing jaw, which is fixed interchangeably on the main jaw. The main jaws each comprise a radially inwardly arranged pressing-jaw-supporting surface and, adjacent to the latter in the circumferential direction, two side surfaces. The pressing jaws butt against the pressing-jaw-supporting surface of the associated main jaw and have a fixing protrusion, which projects from the abutment surface, enters into a mount provided on the main jaw and interacts with a locking device. Each main jaw has a recess on its supporting surface which extends from the mount and opens out on one of the side surfaces.

Abstract: A method is provided for joining structures, where at least one of the components to be joined is individually plastically deformed in a radial press. A control unit for the radial press has a PLC machine controller and a BTLE communication module and a mobile terminal is associated. Mobile terminals are designed to communicate with a central server via a mobile data network, which central server is equipped with a pressing program memory. Configuration programs used to set up associated radial presses are stored on the mobile terminals. Each radial press is set up by means of the associated mobile terminal, specifically by configuration of the PLC machine controller by means of a specific pressing program in accordance with program-specific data retrieved from the central server for a particular lot.

Abstract: A radial press is provided having a main structure, a plurality of pressing jaws arranged around a pressing axis, and having a drive unit which acts on the pressing jaws. The drive unit is supported on the main structure and can move the pressing jaws radially in the direction of the pressing axis and away from the same, at least one fibrous structure is provided radially outside the pressing jaws, the fibrous structure enclosing the pressing jaws and extending in annularly closed form around the pressing axis in a plane which is substantially perpendicular to the pressing axis.

Abstract: A machine for cutting tubes is provided including a support table, at least two tube rests protruding from the table and arranged at a distance from one another, and a separating device arranged therebetween. The support table has a substantially flat tube-supporting surface, and the separating device has a cutting knife and a tube feed which can move parallel to the separating plane and has two thrust pieces arranged on both sides of the separating plane, each having a tube contact surface. At least one of the thrust pieces has a thrust piece attachment adjustably attached to a carrier and having tube contact surfaces.

Abstract: A radial press has a plurality of press bodies arranged around a press axis which can be moved radially in relation to the press axis, and a drive unit for shifting the press bodies in the direction of or away from the press axis. The press bodies each have a main jaw and a pressing jaw, which is fixed interchangeably on the main jaw. The main jaws each comprise a radially inwardly arranged pressing-jaw-supporting surface and, adjacent to the latter in the circumferential direction, two side surfaces. The pressing jaws butt against the pressing-jaw-supporting surface of the associated main jaw and have a fixing protrusion, which projects from the abutment surface, enters into a mount provided on the main jaw and interacts with a locking device. Each main jaw has a recess on its supporting surface which extends from the mount and opens out on one of the side surfaces.