Patents by Inventor Carsten Elsasser

Carsten Elsasser has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11104221
    Abstract: The present invention discloses a fuel tank for a motor vehicle, with a tank wall bounding a fuel tank interior, characterized by the following features: the fuel tank has a first fiber-reinforced stiffening structure and a second fiber-reinforced stiffening structure; the first stiffening structure is connected to an inner surface of the tank wall, said inner surface facing the fuel tank interior, and the second stiffening structure is connected to an outer surface of the tank wall, said outer surface facing away from the fuel tank interior; and the tank wall is arranged at least in sections in a sandwich-like manner between the first stiffening structure and the second stiffening structure such that the first stiffening structure and the second stiffening structure are arranged overlapping at least in sections.
    Type: Grant
    Filed: May 22, 2017
    Date of Patent: August 31, 2021
    Assignee: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Carsten Elsasser, Sebastian Rosenstrater
  • Patent number: 10518485
    Abstract: The invention relates to a method for producing plastics containers from thermoplastics with inserts which, by exploiting the heat of plasticization, are connected during shaping of the plastics container by a material bond and/or interlocking connection to the container wall, wherein the method provides the use of at least one opening on the insert, which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall, wherein the method is distinguished in that the opening is monitored as a reference opening by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening with thermoplastic from the container wall is used as a measure of the quality of the connection.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: December 31, 2019
    Assignee: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Carsten Elsasser, Jochen Hild, Markus Hutzen
  • Publication number: 20190263255
    Abstract: The present invention discloses a fuel tank for a motor vehicle, with a tank wall bounding a fuel tank interior, characterized by the following features: the fuel tank has a first fiber-reinforced stiffening structure and a second fiber-reinforced stiffening structure; the first stiffening structure is connected to an inner surface of the tank wall, said inner surface facing the fuel tank interior, and the second stiffening structure is connected to an outer surface of the tank wall, said outer surface facing away from the fuel tank interior; and the tank wall is arranged at least in sections in a sandwich-like manner between the first stiffening structure and the second stiffening structure such that the first stiffening structure and the second stiffening structure are arranged overlapping at least in sections.
    Type: Application
    Filed: May 22, 2017
    Publication date: August 29, 2019
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Carsten ELSASSER, Sebastian ROSENSTRATER
  • Patent number: 10000003
    Abstract: The invention relates to a method for producing a container (2) from a thermoplastic, having at least one surround (4), provided in the container wall (1), for a container opening. The surround (4) comprises a structure behind which parts of the container wall (1) extend and/or which is penetrated by said parts. The method is carried out using a multi-part blow mold that has at least two mold parts, each having at least one cavity, wherein the surround is placed as an insert in the cavity (10) of the blow mold (7). The method comprises pressing the preform that has been forced into the cavity (10) into the structure of the surround (4) by means of a tool which is brought to bear on the preform (12) on the side of the preform facing away from the cavity (10).
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: June 19, 2018
    Assignee: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Guido Bergmann, Carsten Elsasser, Cristoph Mehren
  • Patent number: 9776357
    Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material by using an at least three-part blow-molding tool with at least two blow-mold halves (1a, 1b), which define a mold impression, have part-cavities (5a, 5b) and can be displaced toward one another and away from one another in the sense of an opening and closing movement, and also with at least one central tool (2), which is displaceable transversely in relation to the opening and closing movement of the blow-mold halves (1a, 1b), the method comprising the extruding or providing and arranging of at least two molten performs (7) of thermoplastic material in web form between the blow-mold halves (1a, 1b) in an opened receiving position, the bringing to bear of the preforms (7) in the part-cavities (5a, 5b) of the blow-mold halves (1a, 1b) and molding of them into shells (10) using sealing elements which are provided on the central tool and are extended from the central tool for the purpose of sealing off the part-cavities bef
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: October 3, 2017
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Matthias Borchert, Carsten Elsasser, Klaus Esser, Cristoph Mehren
  • Publication number: 20170203502
    Abstract: The invention relates to a method for producing plastics containers from thermoplastics with inserts which, by exploiting the heat of plasticization, are connected during shaping of the plastics container by a material bond and/or interlocking connection to the container wall, wherein the method provides the use of at least one opening on the insert, which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall, wherein the method is distinguished in that the opening is monitored as a reference opening by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening with thermoplastic from the container wall is used as a measure of the quality of the connection.
    Type: Application
    Filed: January 30, 2017
    Publication date: July 20, 2017
    Inventors: Carsten ELSASSER, Jochen HILD, Markus HUTZEN
  • Patent number: 9555581
    Abstract: The invention relates to a method for producing plastics containers (15) from thermoplastics with inserts (13) which, by exploiting the heat of plasticization, are connected during shaping of the plastics container (15) by a material bond and/or interlocking connection to the container wall (140), wherein the method provides the use of at least one opening (26) on the insert (13), which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall (140), wherein the method is distinguished in that the opening (26) is monitored as a reference opening (26) by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening (26) with thermoplastic from the container wall (140) is used as a measure of the quality of the connection.
    Type: Grant
    Filed: June 20, 2012
    Date of Patent: January 31, 2017
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Carsten Elsasser, Jochen Hild, Markus Hutzen
  • Patent number: 9399334
    Abstract: The invention relates to a method for the riveted fastening of an accessory to a plastics fuel tank (11, 12), the riveted fastening taking place at the time of the production of the tank by extrusion blow-molding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part die after or during the molding of two complementary shells. The accessory (4) has been provided or is provided with at least one opening. The method according to the invention is characterized in that the riveted fastening takes place by means of at least one prefabricated rivet pin (9) made of thermoplastic material. The rivet pin has been obtained in a separate production process, for example by injection-molding.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: July 26, 2016
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Carsten Elsasser, Jochen Hild, Timo Kraemer, Achim Kupper, Harald Lorenz, Christoph Mehren, Thomas Wagner
  • Patent number: 9352506
    Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.
    Type: Grant
    Filed: December 6, 2013
    Date of Patent: May 31, 2016
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren
  • Publication number: 20150290863
    Abstract: The invention relates to a method for producing a container (2) from a thermoplastic, having at least one surround (4), provided in the container wall (1), for a container opening. The surround (4) comprises a structure behind which parts of the container wall (1) extend and/or which is penetrated by said parts. The method is carried out using a multi-part blow mold that has at least two mold parts, each having at least one cavity, wherein the surround is placed as an insert in the cavity (10) of the blow mold (7). The method comprises pressing the preform that has been forced into the cavity (10) into the structure of the surround (4) by means of a tool which is brought to bear on the preform (12) on the side of the preform facing away from the cavity (10).
    Type: Application
    Filed: March 12, 2013
    Publication date: October 15, 2015
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Guido Bergmann, Carsten Elsasser, Cristoph Mehren
  • Publication number: 20150151476
    Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material by using an at least three-part blow-molding tool with at least two blow-mold halves (1a, 1b), which define a mold impression, have part-cavities (5a, 5b) and can be displaced toward one another and away from one another in the sense of an opening and closing movement, and also with at least one central tool (2), which is displaceable transversely in relation to the opening and closing movement of the blow-mold halves (1a, 1b), the method comprising the extruding or providing and arranging of at least two molten performs (7) of thermoplastic material in web form between the blow-mold halves (1a, 1b) in an opened receiving position, the bringing to bear of the preforms (7) in the part-cavities (5a, 5b) of the blow-mold halves (1a, 1b) and molding of them into shells (10) using sealing elements which are provided on the central tool and are extended from the central tool for the purpose of sealing off the part-cavities bef
    Type: Application
    Filed: March 14, 2013
    Publication date: June 4, 2015
    Inventors: Matthias Borchert, Carsten Elsasser, Klaus Esser, Cristoph Mehren
  • Patent number: 8858217
    Abstract: A blow molding tool (1) for producing a plastic article, in particular a fuel tank, comprising at least one clamping frame (2) with mold clamping devices (3) and at least two blow mold halves, which are formed such that they can be moved together and apart by means of an opening and closing movement of the clamping frame (2) and which respectively have at least one cavity (8) for the forming of the plastic article, the blow molding tool (1) being distinguished by the fact that the mold clamping devices (3) respectively have at least one tool holder (6), in which a mold insert (7) is in each case exchangeably inserted, and in that the tool holders (6) respectively form a peripheral sealing edge (10).
    Type: Grant
    Filed: July 7, 2011
    Date of Patent: October 14, 2014
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Deniz Bienhuls, Matthias Borchert, Thomas Buchholz, Carsten Elsasser, Christoph Mehren, Marcus Schmitz, Steffen Frey, Jochen Hild
  • Publication number: 20140178522
    Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.
    Type: Application
    Filed: December 6, 2013
    Publication date: June 26, 2014
    Applicant: Kautex Textron GmbH & Co. KG
    Inventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren
  • Publication number: 20140138866
    Abstract: The invention relates to a method for producing plastics containers (15) from thermoplastics with inserts (13) which, by exploiting the heat of plasticization, are connected during shaping of the plastics container (15) by a material bond and/or interlocking connection to the container wall (140), wherein the method provides the use of at least one opening (26) on the insert (13), which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall (140), wherein the method is distinguished in that the opening (26) is monitored as a reference opening (26) by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening (26) with thermoplastic from the container wall (140) is used as a measure of the quality of the connection.
    Type: Application
    Filed: June 20, 2012
    Publication date: May 22, 2014
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Carsten Elsasser, Jochen Hild, Markus Hutzen
  • Patent number: 8721828
    Abstract: The invention refers to a method for the production of hollow bodies from thermoplastic, in particular for the production of motor vehicle tanks, in which the plastic is shaped as an extruded preform in the still plastic state or as a semi-finished product into at least two shells with the aid of at least one molding die (3), with the use of heat, and the subsequently cooled and then dimensionally stable shells are placed one on the other and joined together into an essentially closed hollow body. As molding die (3) is used at least one positive die which has essentially the contour of the shells. The shells are shaped by the plastic being laid against the positive die. The apparatus for carrying out the method is also disclosed.
    Type: Grant
    Filed: March 30, 2011
    Date of Patent: May 13, 2014
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Guido Bergmann, Carsten Elsasser, Marcus Schmitz
  • Patent number: 8603280
    Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.
    Type: Grant
    Filed: June 24, 2011
    Date of Patent: December 10, 2013
    Assignee: Kautex Textron GmbH & Co. KG
    Inventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren
  • Publication number: 20130119077
    Abstract: The invention relates to a method for the riveted fastening of an accessory to a plastics fuel tank (11, 12), the riveted fastening taking place at the time of the production of the tank by extrusion blow-moulding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part die after or during the moulding of two complementary shells. The accessory (4) has been provided or is provided with at least one opening. The method according to the invention is characterized in that the riveted fastening takes place by means of at least one prefabricated rivet pin (9) made of thermoplastic material. The rivet pin has been obtained in a separate production process, for example by injection-moulding.
    Type: Application
    Filed: June 30, 2011
    Publication date: May 16, 2013
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Carsten Elsasser, Jochen Hild, Timo Kraemer, Achim Kupper, Harald Lorenz, Christoph Mehren, Thomas Wagner
  • Publication number: 20130112345
    Abstract: The invention refers to a method for the production of hollow bodies from thermoplastic, in particular for the production of motor vehicle tanks, in which the plastic is shaped as an extruded preform in the still plastic state or as a semi-finished product into at least two shells with the aid of at least one moulding die (3), with the use of heat, and the subsequently cooled and then dimensionally stable shells are placed one on the other and joined together into an essentially closed hollow body. As moulding die (3) is used at least one positive die which has essentially the contour of the shells. The shells are shaped by the plastic being laid against the positive die. The apparatus for carrying out the method is also disclosed.
    Type: Application
    Filed: March 30, 2011
    Publication date: May 9, 2013
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Guido Bergmann, Carsten Elsasser, Marcus Schmitz
  • Publication number: 20120013048
    Abstract: A blow molding tool (1) for producing a plastic article, in particular a fuel tank, comprising at least one clamping frame (2) with mold clamping devices (3) and at least two blow mold halves, which are formed such that they can be moved together and apart by means of an opening and closing movement of the clamping frame (2) and which respectively have at least one cavity (8) for the forming of the plastic article, the blow molding tool (1) being distinguished by the fact that the mold clamping devices (3) respectively have at least one tool holder (6), in which a mold insert (7) is in each case exchangeably inserted, and in that the tool holders (6) respectively form a peripheral sealing edge (10).
    Type: Application
    Filed: July 7, 2011
    Publication date: January 19, 2012
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Deniz Bienhuls, Matthias Borchert, Thomas Buchholz, Carsten Elsasser, Christoph Mehren, Marcus Schmitz, Steffen Frey, Jochen Hild
  • Publication number: 20110315308
    Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.
    Type: Application
    Filed: June 24, 2011
    Publication date: December 29, 2011
    Applicant: KAUTEX TEXTRON GMBH & CO. KG
    Inventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren