Patents by Inventor Carsten Elsasser
Carsten Elsasser has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11104221Abstract: The present invention discloses a fuel tank for a motor vehicle, with a tank wall bounding a fuel tank interior, characterized by the following features: the fuel tank has a first fiber-reinforced stiffening structure and a second fiber-reinforced stiffening structure; the first stiffening structure is connected to an inner surface of the tank wall, said inner surface facing the fuel tank interior, and the second stiffening structure is connected to an outer surface of the tank wall, said outer surface facing away from the fuel tank interior; and the tank wall is arranged at least in sections in a sandwich-like manner between the first stiffening structure and the second stiffening structure such that the first stiffening structure and the second stiffening structure are arranged overlapping at least in sections.Type: GrantFiled: May 22, 2017Date of Patent: August 31, 2021Assignee: KAUTEX TEXTRON GMBH & CO. KGInventors: Carsten Elsasser, Sebastian Rosenstrater
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Patent number: 10518485Abstract: The invention relates to a method for producing plastics containers from thermoplastics with inserts which, by exploiting the heat of plasticization, are connected during shaping of the plastics container by a material bond and/or interlocking connection to the container wall, wherein the method provides the use of at least one opening on the insert, which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall, wherein the method is distinguished in that the opening is monitored as a reference opening by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening with thermoplastic from the container wall is used as a measure of the quality of the connection.Type: GrantFiled: January 30, 2017Date of Patent: December 31, 2019Assignee: KAUTEX TEXTRON GMBH & CO. KGInventors: Carsten Elsasser, Jochen Hild, Markus Hutzen
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Publication number: 20190263255Abstract: The present invention discloses a fuel tank for a motor vehicle, with a tank wall bounding a fuel tank interior, characterized by the following features: the fuel tank has a first fiber-reinforced stiffening structure and a second fiber-reinforced stiffening structure; the first stiffening structure is connected to an inner surface of the tank wall, said inner surface facing the fuel tank interior, and the second stiffening structure is connected to an outer surface of the tank wall, said outer surface facing away from the fuel tank interior; and the tank wall is arranged at least in sections in a sandwich-like manner between the first stiffening structure and the second stiffening structure such that the first stiffening structure and the second stiffening structure are arranged overlapping at least in sections.Type: ApplicationFiled: May 22, 2017Publication date: August 29, 2019Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Carsten ELSASSER, Sebastian ROSENSTRATER
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Patent number: 10000003Abstract: The invention relates to a method for producing a container (2) from a thermoplastic, having at least one surround (4), provided in the container wall (1), for a container opening. The surround (4) comprises a structure behind which parts of the container wall (1) extend and/or which is penetrated by said parts. The method is carried out using a multi-part blow mold that has at least two mold parts, each having at least one cavity, wherein the surround is placed as an insert in the cavity (10) of the blow mold (7). The method comprises pressing the preform that has been forced into the cavity (10) into the structure of the surround (4) by means of a tool which is brought to bear on the preform (12) on the side of the preform facing away from the cavity (10).Type: GrantFiled: March 12, 2013Date of Patent: June 19, 2018Assignee: KAUTEX TEXTRON GMBH & CO. KGInventors: Guido Bergmann, Carsten Elsasser, Cristoph Mehren
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Patent number: 9776357Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material by using an at least three-part blow-molding tool with at least two blow-mold halves (1a, 1b), which define a mold impression, have part-cavities (5a, 5b) and can be displaced toward one another and away from one another in the sense of an opening and closing movement, and also with at least one central tool (2), which is displaceable transversely in relation to the opening and closing movement of the blow-mold halves (1a, 1b), the method comprising the extruding or providing and arranging of at least two molten performs (7) of thermoplastic material in web form between the blow-mold halves (1a, 1b) in an opened receiving position, the bringing to bear of the preforms (7) in the part-cavities (5a, 5b) of the blow-mold halves (1a, 1b) and molding of them into shells (10) using sealing elements which are provided on the central tool and are extended from the central tool for the purpose of sealing off the part-cavities befType: GrantFiled: March 14, 2013Date of Patent: October 3, 2017Assignee: Kautex Textron GmbH & Co. KGInventors: Matthias Borchert, Carsten Elsasser, Klaus Esser, Cristoph Mehren
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Publication number: 20170203502Abstract: The invention relates to a method for producing plastics containers from thermoplastics with inserts which, by exploiting the heat of plasticization, are connected during shaping of the plastics container by a material bond and/or interlocking connection to the container wall, wherein the method provides the use of at least one opening on the insert, which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall, wherein the method is distinguished in that the opening is monitored as a reference opening by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening with thermoplastic from the container wall is used as a measure of the quality of the connection.Type: ApplicationFiled: January 30, 2017Publication date: July 20, 2017Inventors: Carsten ELSASSER, Jochen HILD, Markus HUTZEN
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Patent number: 9555581Abstract: The invention relates to a method for producing plastics containers (15) from thermoplastics with inserts (13) which, by exploiting the heat of plasticization, are connected during shaping of the plastics container (15) by a material bond and/or interlocking connection to the container wall (140), wherein the method provides the use of at least one opening (26) on the insert (13), which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall (140), wherein the method is distinguished in that the opening (26) is monitored as a reference opening (26) by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening (26) with thermoplastic from the container wall (140) is used as a measure of the quality of the connection.Type: GrantFiled: June 20, 2012Date of Patent: January 31, 2017Assignee: Kautex Textron GmbH & Co. KGInventors: Carsten Elsasser, Jochen Hild, Markus Hutzen
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Patent number: 9399334Abstract: The invention relates to a method for the riveted fastening of an accessory to a plastics fuel tank (11, 12), the riveted fastening taking place at the time of the production of the tank by extrusion blow-molding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part die after or during the molding of two complementary shells. The accessory (4) has been provided or is provided with at least one opening. The method according to the invention is characterized in that the riveted fastening takes place by means of at least one prefabricated rivet pin (9) made of thermoplastic material. The rivet pin has been obtained in a separate production process, for example by injection-molding.Type: GrantFiled: June 30, 2011Date of Patent: July 26, 2016Assignee: Kautex Textron GmbH & Co. KGInventors: Carsten Elsasser, Jochen Hild, Timo Kraemer, Achim Kupper, Harald Lorenz, Christoph Mehren, Thomas Wagner
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Patent number: 9352506Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.Type: GrantFiled: December 6, 2013Date of Patent: May 31, 2016Assignee: Kautex Textron GmbH & Co. KGInventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren
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Publication number: 20150290863Abstract: The invention relates to a method for producing a container (2) from a thermoplastic, having at least one surround (4), provided in the container wall (1), for a container opening. The surround (4) comprises a structure behind which parts of the container wall (1) extend and/or which is penetrated by said parts. The method is carried out using a multi-part blow mold that has at least two mold parts, each having at least one cavity, wherein the surround is placed as an insert in the cavity (10) of the blow mold (7). The method comprises pressing the preform that has been forced into the cavity (10) into the structure of the surround (4) by means of a tool which is brought to bear on the preform (12) on the side of the preform facing away from the cavity (10).Type: ApplicationFiled: March 12, 2013Publication date: October 15, 2015Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Guido Bergmann, Carsten Elsasser, Cristoph Mehren
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Publication number: 20150151476Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material by using an at least three-part blow-molding tool with at least two blow-mold halves (1a, 1b), which define a mold impression, have part-cavities (5a, 5b) and can be displaced toward one another and away from one another in the sense of an opening and closing movement, and also with at least one central tool (2), which is displaceable transversely in relation to the opening and closing movement of the blow-mold halves (1a, 1b), the method comprising the extruding or providing and arranging of at least two molten performs (7) of thermoplastic material in web form between the blow-mold halves (1a, 1b) in an opened receiving position, the bringing to bear of the preforms (7) in the part-cavities (5a, 5b) of the blow-mold halves (1a, 1b) and molding of them into shells (10) using sealing elements which are provided on the central tool and are extended from the central tool for the purpose of sealing off the part-cavities befType: ApplicationFiled: March 14, 2013Publication date: June 4, 2015Inventors: Matthias Borchert, Carsten Elsasser, Klaus Esser, Cristoph Mehren
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Patent number: 8858217Abstract: A blow molding tool (1) for producing a plastic article, in particular a fuel tank, comprising at least one clamping frame (2) with mold clamping devices (3) and at least two blow mold halves, which are formed such that they can be moved together and apart by means of an opening and closing movement of the clamping frame (2) and which respectively have at least one cavity (8) for the forming of the plastic article, the blow molding tool (1) being distinguished by the fact that the mold clamping devices (3) respectively have at least one tool holder (6), in which a mold insert (7) is in each case exchangeably inserted, and in that the tool holders (6) respectively form a peripheral sealing edge (10).Type: GrantFiled: July 7, 2011Date of Patent: October 14, 2014Assignee: Kautex Textron GmbH & Co. KGInventors: Deniz Bienhuls, Matthias Borchert, Thomas Buchholz, Carsten Elsasser, Christoph Mehren, Marcus Schmitz, Steffen Frey, Jochen Hild
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Publication number: 20140178522Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.Type: ApplicationFiled: December 6, 2013Publication date: June 26, 2014Applicant: Kautex Textron GmbH & Co. KGInventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren
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Publication number: 20140138866Abstract: The invention relates to a method for producing plastics containers (15) from thermoplastics with inserts (13) which, by exploiting the heat of plasticization, are connected during shaping of the plastics container (15) by a material bond and/or interlocking connection to the container wall (140), wherein the method provides the use of at least one opening (26) on the insert (13), which opening forms a melt duct or melt inlet and/or melt passage for plasticized or plastic material of the container wall (140), wherein the method is distinguished in that the opening (26) is monitored as a reference opening (26) by optical and/or sensory means during the production of the connection, wherein the degree of penetration of the opening (26) with thermoplastic from the container wall (140) is used as a measure of the quality of the connection.Type: ApplicationFiled: June 20, 2012Publication date: May 22, 2014Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Carsten Elsasser, Jochen Hild, Markus Hutzen
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Patent number: 8721828Abstract: The invention refers to a method for the production of hollow bodies from thermoplastic, in particular for the production of motor vehicle tanks, in which the plastic is shaped as an extruded preform in the still plastic state or as a semi-finished product into at least two shells with the aid of at least one molding die (3), with the use of heat, and the subsequently cooled and then dimensionally stable shells are placed one on the other and joined together into an essentially closed hollow body. As molding die (3) is used at least one positive die which has essentially the contour of the shells. The shells are shaped by the plastic being laid against the positive die. The apparatus for carrying out the method is also disclosed.Type: GrantFiled: March 30, 2011Date of Patent: May 13, 2014Assignee: Kautex Textron GmbH & Co. KGInventors: Guido Bergmann, Carsten Elsasser, Marcus Schmitz
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Patent number: 8603280Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.Type: GrantFiled: June 24, 2011Date of Patent: December 10, 2013Assignee: Kautex Textron GmbH & Co. KGInventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren
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Publication number: 20130119077Abstract: The invention relates to a method for the riveted fastening of an accessory to a plastics fuel tank (11, 12), the riveted fastening taking place at the time of the production of the tank by extrusion blow-moulding of a split tubular preform or two web-like extruded preforms made of thermoplastic material by using a multi-part die after or during the moulding of two complementary shells. The accessory (4) has been provided or is provided with at least one opening. The method according to the invention is characterized in that the riveted fastening takes place by means of at least one prefabricated rivet pin (9) made of thermoplastic material. The rivet pin has been obtained in a separate production process, for example by injection-moulding.Type: ApplicationFiled: June 30, 2011Publication date: May 16, 2013Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Carsten Elsasser, Jochen Hild, Timo Kraemer, Achim Kupper, Harald Lorenz, Christoph Mehren, Thomas Wagner
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Publication number: 20130112345Abstract: The invention refers to a method for the production of hollow bodies from thermoplastic, in particular for the production of motor vehicle tanks, in which the plastic is shaped as an extruded preform in the still plastic state or as a semi-finished product into at least two shells with the aid of at least one moulding die (3), with the use of heat, and the subsequently cooled and then dimensionally stable shells are placed one on the other and joined together into an essentially closed hollow body. As moulding die (3) is used at least one positive die which has essentially the contour of the shells. The shells are shaped by the plastic being laid against the positive die. The apparatus for carrying out the method is also disclosed.Type: ApplicationFiled: March 30, 2011Publication date: May 9, 2013Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Guido Bergmann, Carsten Elsasser, Marcus Schmitz
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Publication number: 20120013048Abstract: A blow molding tool (1) for producing a plastic article, in particular a fuel tank, comprising at least one clamping frame (2) with mold clamping devices (3) and at least two blow mold halves, which are formed such that they can be moved together and apart by means of an opening and closing movement of the clamping frame (2) and which respectively have at least one cavity (8) for the forming of the plastic article, the blow molding tool (1) being distinguished by the fact that the mold clamping devices (3) respectively have at least one tool holder (6), in which a mold insert (7) is in each case exchangeably inserted, and in that the tool holders (6) respectively form a peripheral sealing edge (10).Type: ApplicationFiled: July 7, 2011Publication date: January 19, 2012Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Deniz Bienhuls, Matthias Borchert, Thomas Buchholz, Carsten Elsasser, Christoph Mehren, Marcus Schmitz, Steffen Frey, Jochen Hild
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Publication number: 20110315308Abstract: The invention relates to a method for producing hollow bodies from thermoplastic material, comprising the molding of at least two sheet-like, web-shaped preforms of plasticated thermoplastic material in a multi-part tool forming a cavity to form two complementary shells, and also the joining together of the shells to form a substantially closed hollow body, wherein the preforms are brought between open parts of the tool which each have part-cavities, the parts of the tool are then closed against a tool separator arranged between the preforms, and the preforms are inserted into the part-cavities with the use of differential pressure and molded. In a subsequent separate method step, the tools are reopened and internal components of the hollow body to be produced are fastened to the shells. Finally, the shells are joined together by reclosing the tools to form a closed hollow body.Type: ApplicationFiled: June 24, 2011Publication date: December 29, 2011Applicant: KAUTEX TEXTRON GMBH & CO. KGInventors: Matthias Borchert, Carsten Elsasser, Christoph Mehren