Patents by Inventor Carsten SUELING

Carsten SUELING has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12633516
    Abstract: Described herein is a process for the manufacture of a fluoride doped cathode active material, where said process includes the steps of (a) providing a particulate oxide or (oxy)hydroxide of transition metals (TM), where TM includes nickel and at least one metal selected from cobalt and manganese, and where said particulate oxide or (oxy)hydroxide has an average particle diameter (D50) in a range of from 3 to 16 ?m, (b) providing a source of lithium that includes 0.01 to 2.5% by weight of fluoride uniformly dispersed within said source of lithium, (c) mixing said oxide or (oxy)hydroxide of TM with said fluoride-including source of lithium and, optionally, with an additional source of lithium including less fluoride, and, optionally, with one or more dopants based on at least one metal other than lithium, and (d) treating the mixture obtained from step (c) thermally.
    Type: Grant
    Filed: September 16, 2021
    Date of Patent: May 19, 2026
    Assignee: BASF SE
    Inventors: Christoph Erk, Heino Sommer, Kathrin Michel, Frank Rauscher, Nils-Olof Joachim Born, Wolfgang Rohde, Carsten Sueling, Birgit Gerke
  • Patent number: 12545868
    Abstract: The present invention is directed towards a process for making a powder or granule containing (A) at least one alkali metal salt of citric acid, and at least one additive selected from (B) at least one (co)polymer containing carboxylic acid groups, partially neutralized with alkali, in a weight ratio of (A):(B) of from 5:1 up to 100:1, wherein said powder or granule contains at least 75% by weight of citrate (A), said process comprising the steps of (a) mixing the at least one alkali metal salt of citric acid (A) and the at least one (co)polymer (B) in the presence of water, (b) removing most of said water by spray-drying or spray granulation using a gas with an inlet temperature of at least 125° C.
    Type: Grant
    Filed: December 4, 2020
    Date of Patent: February 10, 2026
    Assignee: BASF SE
    Inventors: Markus Hartmann, Michael Klemens Mueller, Frank Jaekel, Carsten Sueling
  • Patent number: 12473515
    Abstract: Process for manufacturing granules or powders comprising the steps of (a) providing an aqueous solution or slurry of (A) at least one chelating agent according to general formula (I a) [CH3—CH(COO)—N(CH2—COO)2]M3-XHX (I a) wherein M is selected from alkali metal cations and ammonium, same or different, and x is in the range of from 0.01 to 1.0 or (I b) [OOC—CH2CH2—CH(COO)—N(CH2—COO)2]M4-XHX (I b) wherein M is as defined above, and x in formula (I b) is in the range of from 0.01 to 2.0, and (B) at least one polymer selected from (B1) polyaspartates with an average molecular weight Mw in the range of from 1,000 to 20,000 g/mole, and (B2) copolymers comprising, in copolymerized form, (?) at least one ester of an ethylenically unsaturated mono- or dicarboxylic acid, and (?) at least one ethylenically unsaturated N-containing monomer, and (b) spray drying or granulating said solution or slurry.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: November 18, 2025
    Assignee: BASF SE
    Inventors: Marta Reinoso Garcia, Juergen Detering, Carsten Sueling, Kati Schmidt, Michael Klemens Mueller, Gazi Tuerkoglu, Thomas Schmidt
  • Publication number: 20250223188
    Abstract: Process for the manufacture of a fluoride doped cathode active material wherein said process comprises the steps of (a) providing a particulate oxide or (oxy)hydroxide or carbonate of TM wherein TM comprises nickel and manganese and wherein at least 50 mol-% of TM is manganese, wherein said particulate oxide or (oxy)hydroxide has an average particle diameter (D50) in the range of from 1 to 16 pm, (b) providing a source of lithium that contains 0.01 to 2.5 up by weight of fluoride, uniformly dispersed within said source of lithium, (c) mixing said oxide or (oxy)hydroxide or carbonate of TM with said fluoride-containing source of lithium and, optionally, with additional source of lithium containing less fluoride, and, optionally, with one or more dopants based on at least one metal other than lithium, (d) treating the mixture obtained from step (c) thermally.
    Type: Application
    Filed: March 20, 2023
    Publication date: July 10, 2025
    Applicant: BASF SE
    Inventors: Fabian Seeler, Wolfgang Rohde, Regina Vogelsang, Kerstin Schierl-Arndt, Maximilian Rang, Kathrin Michel, Maike Wirtz, Carsten Sueling
  • Publication number: 20250214840
    Abstract: Process for the manufacture of a fluoride doped cathode active material with olivine crystal structure wherein said process comprises the steps of (a) providing a source of phosphate, source of metal other than lithium selected from iron and, optionally, of at least one further element M1 selected from titanium, vanadium, nickel, yttrium, copper, magnesium, zinc, aluminum, cobalt and manganese, wherein at least 55 mol-% of said metal other than lithium is iron, and wherein said source may be formed from one or more compounds, (b) providing a source of lithium that contains 0.01 to 2.
    Type: Application
    Filed: March 20, 2023
    Publication date: July 3, 2025
    Applicant: BASF SE
    Inventors: Fabian Seeler, Wolfgang Rohde, Regina Vogelsang, Kerstin Schierle-Arnat, Maximilian Rang, Kathrin Michel, Carsten Sueling
  • Patent number: 12176514
    Abstract: Disclosed herein is a process for making an electrode active material, including: (a) forming a mixture, (b) transferring the mixture into saggars, crucibles or open cups, (c) calcining the mixture at a temperature in the range of from 700 to 1000° C., (d) cooling down the resultant electrode active material, (e) applying a robot to take at least two samples of 10 mg to 10 g of every saggar, crucible or open cup to be analyzed, or per defined period of time, respectively, (f) transferring the samples to another robot or to another part of the same robot, where the robot makes an electrode material mix from samples of the same saggar, crucible or open cup, and (g) transferring the electrode material mix to a test unit to perform electrochemical tests, where the robot performs steps (f) to (g) with several samples in parallel.
    Type: Grant
    Filed: January 12, 2021
    Date of Patent: December 24, 2024
    Assignee: BASF SE
    Inventors: Heino Sommer, Carsten Sueling
  • Publication number: 20240166977
    Abstract: Process for making a particulate coated chelating agent (A) wherein said process comprises the following steps: (a) Providing a granule or powder containing an alkali metal salt of methyl glycine diacetic acid (MGDA) or glutamic acid diacetic acid (GLDA), preferably with a moisture content in the range of from 1 to 15% by weight, (b) treating said salt with a metal alkoxide or metal halide or metal amide or alkyl metal compound or with an alkoxide, amide, halide or alkyl compound of silicon, (c) treating the material obtained in step (b) with moisture or (c*) with ozone, (d) optionally, repeating the sequence of steps (b) and (c) once to 25 times.
    Type: Application
    Filed: February 24, 2022
    Publication date: May 23, 2024
    Inventors: Verena STREMPEL, Marta REINOSO GARCIA, Daniel LOEFFLER, Carsten SUELING
  • Patent number: 11862795
    Abstract: Process for modifying an electrode active material according to general formula Li1+xTM1?xO2, wherein TM contains a combination of Ni and at least one transition metal selected from Co and Mn, and, optionally, at least one metal selected from Al, Ba, and Mg and, optionally, one or more transition metals other than Ni, Co, and Mn, wherein at least 75 mole-% of TM is Ni, and x is in the range of from ?0.05 to 0.2, said process comprising the steps of (a) treating said Li1+xTM1?xO2 with an aqueous medium with a pH value of at least 5 and up to 14, (b) removing said aqueous medium from treated Li1+xTM1?xO2 by way of a solid-liquid separation, wherein steps (a) and (b) are commenced with a maximum time difference of 3 minutes. In addition, the present invention is directed towards Ni-rich electrode active materials.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: January 2, 2024
    Assignee: BASF SE
    Inventors: Christoph Erk, Thomas Letzelter, Markus Hoelzle, Carsten Sueling
  • Publication number: 20230378428
    Abstract: Described herein is a process for the manufacture of a fluoride doped cathode active material, where said process includes the steps of (a) providing a particulate oxide or (oxy)hydroxide of transition metals (TM), where TM includes nickel and at least one metal selected from cobalt and manganese, and where said particulate oxide or (oxy)hydroxide has an average particle diameter (D50) in a range of from 3 to 16 ?m, (b) providing a source of lithium that includes 0.01 to 2.5% by weight of fluoride uniformly dispersed within said source of lithium, (c) mixing said oxide or (oxy)hydroxide of TM with said fluoride-including source of lithium and, optionally, with an additional source of lithium including less fluoride, and, optionally, with one or more dopants based on at least one metal other than lithium, and (d) treating the mixture obtained from step (c) thermally.
    Type: Application
    Filed: September 16, 2021
    Publication date: November 23, 2023
    Inventors: Christoph ERK, Heino SOMMER, Kathrin MICHEL, Frank RAUSCHER, Nils-Olof Joachim BORN, Wolfgang ROHDE, Carsten SUELING, Birgit GERKE
  • Publication number: 20230062299
    Abstract: The present invention is directed towards a process for making a powder or granule containing (A) at least one alkali metal salt of citric acid, and at least one additive selected from (B) at least one (co)polymer containing carboxylic acid groups, partially neutralized with alkali, in a weight ratio of (A):(B) of from 5:1 up to 100:1, wherein said powder or granule contains at least 75% by weight of citrate (A), said process comprising the steps of (a) mixing the at least one alkali metal salt of citric acid (A) and the at least one (co)polymer (B) in the presence of water, (b) removing most of said water by spray-drying or spray granulation using a gas with an inlet temperature of at least 125° C.
    Type: Application
    Filed: December 4, 2020
    Publication date: March 2, 2023
    Inventors: Markus HARTMANN, Michael Klemens MUELLER, Frank JAEKEL, Carsten SUELING
  • Publication number: 20220216456
    Abstract: Process for making an electrode active material, said process comprising the steps of: (a) mixing a composite oxide, (oxy)hydroxide, hydroxide or carbonate of nickel and at least one of cobalt and manganese and, optionally, at least one of Mg, Al and Y or a transition metal selected from Ti, Zr, Nb, Ta, Fe, Mo, and W, with at least one source of lithium selected from lithium carbonate, lithium oxide and lithium hydroxide and, optionally, with at least one dopant selected from oxides, hydroxides and oxyhydroxides of Mg, Al, Y, Ti, Zr, Nb, Ta, Fe, Mo, and W, and from fluorides, (b) optionally, transferring said mixture into saggars, crucibles or open cups, (c) calcining said mixture in a pusher kiln or roller hearth kiln or rotary kiln at a temperature in the range of from 700 to 1000° C.
    Type: Application
    Filed: January 12, 2021
    Publication date: July 7, 2022
    Inventors: Heino SOMMER, Carsten SUELING
  • Publication number: 20210376318
    Abstract: Process for modifying an electrode active material according to general formula Li1+xTM1?xO2, wherein TM contains a combination of Ni and at least one transition metal selected from Co and Mn, and, optionally, at least one metal selected from Al, Ba, and Mg and, optionally, one or more transition metals other than Ni, Co, and Mn, wherein at least 75 mole-% of TM is Ni, and x is in the range of from ?0.05 to 0.2, said process comprising the steps of (a) treating said Li1+xTM1?xO2 with an aqueous medium with a pH value of at least 5 and up to 14, (b) removing said aqueous medium from treated Li1+xTM1?xO2 by way of a solid-liquid separation, wherein steps (a) and (b) are commenced with a maximum time difference of 3 minutes. In addition, the present invention is directed towards Ni-rich electrode active materials.
    Type: Application
    Filed: June 17, 2019
    Publication date: December 2, 2021
    Applicant: BASF SE
    Inventors: Christoph ERK, Thomas LETZELTER, Markus HOELZLE, Carsten SUELING
  • Publication number: 20210218008
    Abstract: The present disclosure relates to a process for coating an oxide material comprising: (a) providing a particulate material chosen from lithiated nickel-cobalt aluminum oxides, lithiated cobalt-manganese oxides, and lithiated layered nickel-cobalt-manganese oxides, (b) treating the cathode active material with a metal alkoxide, metal amide, alkyl metal compound, metal halide, or metal hydride at a pressure ranging from 5 mbar to 1 bar above ambient pressure, (c) deactivating the material obtained in step (b) with a HF containing gas at ambient pressure, ?wherein step (b) is carried out in a mechanical mixer chosen from compulsory mixers and free-fall mixers, or step (b) is carried out using a moving bed or a fixed bed.
    Type: Application
    Filed: August 30, 2019
    Publication date: July 15, 2021
    Applicant: BASF SE
    Inventors: Maraike AHLF, Heino SOMMER, Carsten SUELING, Markus Daniel GRONER, Christopher GUMP, Robert HALL, Joseph SPENCER, II
  • Publication number: 20210179978
    Abstract: Process for manufacturing granules or powders comprising the steps of (a) providing an aqueous solution or slurry of (A) at least one chelating agent according to general formula (I a) [CH3—CH(COO)—N(CH2—COO)2]M3-XHX (I a) wherein M is selected from alkali metal cations and ammonium, same or different, and x is in the range of from 0.01 to 1.0 or (I b) [OOC—CH2CH2—CH(COO)—N(CH2—COO)2]M4-XHX (I b) wherein M is as defined above, and x in formula (I b) is in the range of from 0.01 to 2.0, and (B) at least one polymer selected from (B1) polyaspartates with an average molecular weight Mw in the range of from 1,000 to 20,000 g/mole, and (B2) copolymers comprising, in copolymerized form, (?) at least one ester of an ethylenically unsaturated mono- or dicarboxylic acid, and (?) at least one ethylenically unsaturated N-containing monomer, and (b) spray drying or granulating said solution or slurry.
    Type: Application
    Filed: April 25, 2019
    Publication date: June 17, 2021
    Applicant: BASF SE
    Inventors: Marta REINOSO GARCIA, Juergen DETERING, Carsten SUELING, Kati SCHMDT, Michael Klemens MUELLER, Gazi TUERKOGLU, Thomas SCHMIDT
  • Patent number: 11028350
    Abstract: Process for making a powder or granule containing at least one chelating agent selected from alkali metal salts of methyl glycine diacetic acid (MGDA) and glutamic acid diacetate (GLDA) and iminodisuccinic acid (IDS), said process comprising the steps of (a) introducing an aqueous solution or aqueous slurry of the respective chelating agent (A) into a spray-dryer or spray-granulator, and removing most of said water by spray-drying or spray granulation using a gas with an inlet temperature of 125 to 250° C.
    Type: Grant
    Filed: June 1, 2017
    Date of Patent: June 8, 2021
    Assignee: BASF SE
    Inventors: Michael Klemens Mueller, Armin Stamm, Frank Jaekel, Carsten Sueling
  • Patent number: 10865362
    Abstract: Process for manufacturing granules of salts of at least two aminopolycarboxylic acids (A), com-prising the steps of (a) providing an aqueous solution of (A1) at least one alkali metal salt of a mixture of L- and D-enantiomers of methyl glycine diacetic acid (MGDA), said mixture containing predominantly the respective L-isomer with an enantiomeric excess (ee) in the range of from 10 to 95%, (A2) at least one alkali metal salt of L- and D-enantiomers of glutamic acid diacetic acid (GLDA) or of enantiomerically pure L-GLDA, the weight ratio of (A1) and (A2) being in the range of from 1:9 to 9:1, (b) spray granulating said solution with a gas inlet temperature of at least 125° C. Additionally, the present invention relates to granules and to their use.
    Type: Grant
    Filed: July 5, 2017
    Date of Patent: December 15, 2020
    Assignee: BASF SE
    Inventors: Marta Reinoso Garcia, Michael Klemens Mueller, Carsten Sueling, Verena Mormul
  • Publication number: 20200181537
    Abstract: Process for manufacturing granules of salts of at least two aminopolycarboxylic acids (A), com-prising the steps of (a) providing an aqueous solution of (A1) at least one alkali metal salt of a mixture of L- and D-enantiomers of methyl glycine diacetic acid (MGDA), said mixture containing predominantly the respective L-isomer with an enantiomeric excess (ee) in the range of from 10 to 95%, (A2) at least one alkali metal salt of L- and D-enantiomers of glutamic acid diacetic acid (GLDA) or of enantiomerically pure L-GLDA, the weight ratio of (A1) and (A2) being in the range of from 1:9 to 9:1, (b) spray granulating said solution with a gas inlet temperature of at least 125° C. Additionally, the present invention relates to granules and to their use.
    Type: Application
    Filed: July 5, 2017
    Publication date: June 11, 2020
    Applicant: BASF SE
    Inventors: Marta REINOSO GARCIA, Michael Klemens MUELLER, Carsten SUELING, Verena MORMUL
  • Patent number: 10676700
    Abstract: The present invention is directed towards mixtures comprising (A) 90 to 99.999% by weight of racemic methyl glycine diacetic acid (MGDA) or of MGDA with predominantly the L-isomer in an enantiomeric excess of up to 9.5% or their respective mono-, di- or trialkali metal or mono-, di- or triammonium salts, and (B) in total 0.001 to 10% by weight of the diacetic acid derivative of aspartate as free acid or as mono-, di-, tri- or tetraalkali metal salt or as mono-, di-, tri- or tetraammonium salt, percentages referring to the sum from (A) and (B).
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: June 9, 2020
    Assignee: BASF SE
    Inventors: Thomas Schmidt, Marta Reinoso Garcia, Carsten Sueling, Verena Mormul
  • Patent number: 10446833
    Abstract: Electrode materials comprising (a) at least one compound of general formula (I) Li(1+x)[NiaCObMncM1d](1-x)O2 (I) the integers being defined as follows: x is in the range of from 0.01 to 0.05, a is in the range of from 0.3 to 0.6, b is in the range of from zero to 0.35, c is in the range of from 0.2 to 0.6, d is in the range of from zero to 0.05, a+b+c+d=1 M1 is at least one metal selected from Ca, Zn, Fe, Ti, Ba, Al, (b) at least one compound of general formula (II) LiFe(1-x)M2yPO4 (II) y is in the range of from zero to 0.8 M2 is at least one element selected from Ti, Co, Mn, Ni, V, Mg, Nd, Zn and Y, that contains at least one further iron-phosphorous compound, in form of a solid solution in compound (b) or in domains, (c) carbon in electrically conductive modification.
    Type: Grant
    Filed: September 16, 2014
    Date of Patent: October 15, 2019
    Assignee: BASF SE
    Inventors: Ivana Krkljus, Aleksei Volkov, Carsten Sueling
  • Patent number: 10283761
    Abstract: Electrode material comprising (a) at least one compound of general formula (I) LiFe(1-y)M1yPO4 (I) y is in the range of from zero to 0.4 M1 is at least one element selected from Co, Mn, Ni, V, Mg, Nd, Zn and Y, that contains at least one further iron-phosphorous compound, and in the range of from 0.05 to 0.25% by weight of sulphur and in the range of from 0.003 to 0.5% by weight of Ti, (b) carbon in electrically conductive modification.
    Type: Grant
    Filed: November 2, 2015
    Date of Patent: May 7, 2019
    Assignee: BASF SE
    Inventors: Ivana Krkljus, Aleksei Volkov, Carsten Sueling