Patents by Inventor Cary Michael Hayner

Cary Michael Hayner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240145714
    Abstract: Particular embodiments may provide a lithium-ion battery comprising a MAX compound to prevent and/or decrease Manganese dissolution. In some embodiments, the MAX compound comprises the formula Mn+1AXn, wherein M is an early transition metal atom, n is an integer from 1 to 3, A is a group 13 or group 14 element, and X is C or N.
    Type: Application
    Filed: October 27, 2022
    Publication date: May 2, 2024
    Inventors: Soo KIM, Yumi KIM, Byoungchul YOU, Cary Michael HAYNER, Tae Kyoung KIM, Ki Tae PARK
  • Patent number: 11973225
    Abstract: Described are embodiments of a lithium metal phosphate production methods and systems. The systems and methods can include combining lithium extraction from spodumene, lithium recycling from lithium ion battery (“LIB”) black mass, and/or lithium metal phosphate synthesis from metal phosphates.
    Type: Grant
    Filed: October 4, 2022
    Date of Patent: April 30, 2024
    Assignee: Rivian IP Holdings, LLC
    Inventors: Guoxian Liang, Majid Talebiesfandarani, Cary Michael Hayner, Ki Tae Park, Victor Prajapati
  • Publication number: 20240113295
    Abstract: Described are embodiments of a lithium metal phosphate production methods and systems. The systems and methods can include combining lithium extraction from spodumene, lithium recycling from lithium ion battery (“LIB”) black mass, and/or lithium metal phosphate synthesis from metal phosphates.
    Type: Application
    Filed: October 4, 2022
    Publication date: April 4, 2024
    Inventors: Guoxian LIANG, Majid TALEBIESFANDARANI, Cary Michael HAYNER, Ki Tae PARK, Victor PRAJAPATI
  • Publication number: 20240105946
    Abstract: Provided are battery cells comprising: a lithiophilic electrode; and a liquid electrolyte, wherein the battery cell has an N/P ratio of less than 1.0. In some embodiments, the multilayer lithiophilic electrode comprises a first layer comprising predominantly active material and a second layer comprising predominantly lithiophilic material. Other materials used in the first and second layers can include a binder and/or a conducting agent.
    Type: Application
    Filed: September 28, 2022
    Publication date: March 28, 2024
    Inventors: Byoungchul YOU, Cary Michael Hayner, Soo Kim, Tae Kyoung Kim, Ki Tae Park, Woochul Shin, Joowook Lee
  • Patent number: 11929494
    Abstract: An electrode material for a lithium ion secondary battery and method of forming the same, the electrode material including composite particles, each composite particle including: a primary particle including an electrochemically active material; and an envelope disposed on the surface of the primary particle. The envelope includes turbostratic carbon having a Raman spectrum having: a D band having a peak intensity (ID) at wave number between 1330 cm-1 and 1360 cm-1; a G band having a peak intensity (IG) at wave number between 1530 cm-1 and 1580 cm-1; and a 2D band having a peak intensity (I2D) at wave number between 2650 cm-1 and 2750 cm-1. In one embodiment, a ratio of ID/IG ranges from greater than zero to about 1.1, and a ratio of I2D/IG ranges from about 0.4 to about 2.
    Type: Grant
    Filed: January 10, 2023
    Date of Patent: March 12, 2024
    Assignee: NANOGRAF CORPORATION
    Inventors: Joshua J. Lau, Aaron Yost, James McKinney, Cary Michael Hayner, Jack Cavanaugh, Seonbaek Ha
  • Publication number: 20230079735
    Abstract: An active material for a lithium ion secondary battery includes core particles containing SiO or M-SiO materials where M is selected from Al, Cu, Fe, K, Li, Mg, Na, Ni, Sn, Ti, Zn, Zr, or any combination thereof, and an amorphous Group 13 or Group 15 material (“G13/G15 material”) comprising at least one element selected from boron (B), aluminum (Al), gallium (Ga), indium (In), thallium (Tl), nitrogen (N), phosphorus (P), arsenic (As), antimony (Sb), or bismuth (Bi), coated on the core particles.
    Type: Application
    Filed: August 29, 2022
    Publication date: March 16, 2023
    Inventors: Seonbaek HA, Cary Michael HAYNER, Kathryn HICKS, In KIM, Nevin NAREN, Aaron YOST
  • Patent number: 11588150
    Abstract: An electrode material for a lithium ion secondary battery and method of forming the same, the electrode material including composite particles, each composite particle including: a primary particle including an electrochemically active material; and an envelope disposed on the surface of the primary particle. The envelope includes turbostratic carbon having a Raman spectrum having: a D band having a peak intensity (ID) at wave number between 1330 cm?1 and 1360 cm?1; a G band having a peak intensity (IG) at wave number between 1530 cm?1 and 1580 cm?1; and a 2D band having a peak intensity (I2D) at wave number between 2650 cm?1 and 2750 cm?1. In one embodiment, a ratio of ID/IG ranges from greater than zero to about 1.1, and a ratio of I2D/IG ranges from about 0.4 to about 2.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: February 21, 2023
    Assignee: NANOGRAF CORPORATION
    Inventors: Joshua J. Lau, Aaron Yost, James McKinney, Cary Michael Hayner, Jack Cavanaugh, Seonbaek Ha
  • Patent number: 11189825
    Abstract: An electrochemically active material including composite particles that each include a graphene-based material shell surrounding nanoparticles of a core material. The composite particles may include a BET surface area of less than about 75 m2/g. The electrochemically active material may be formed into an electrode incorporated within a lithium ion electrochemical cell.
    Type: Grant
    Filed: November 14, 2016
    Date of Patent: November 30, 2021
    Assignee: NANOGRAF CORPORATION
    Inventors: Cary Michael Hayner, Francis Wang, Christine A. Frysz
  • Publication number: 20210359295
    Abstract: Active material composite particles, an electrode including the composite particles, a lithium ion secondary battery including the electrode, and method of forming the same, in which the composite particles each include a core particle including an alkali metal or an alkali earth metal silicate, and a coating disposed on the surface of the core particle. The coating includes turbostratic carbon having a Raman spectrum having: a D band having a peak intensity (ID) at wave number between 1330 cm?1 and 1360 cm?1 ; a G band having a peak intensity (IG) at wave number between 1580 cm?1 and 1600 cm?1; and a 2D band having a peak intensity (I2D) at wave number between 2650 cm?1 and 2750 cm?1, wherein a ratio of ID/IG ranges from greater than zero to about 1.1, and a ratio of I2D/IG ranges from about 0.4 to about 2.
    Type: Application
    Filed: May 17, 2021
    Publication date: November 18, 2021
    Inventors: Cary Michael HAYNER, Aaron YOST, Kathryn HICKS, Seonbaek HA, Pitawat MAHAWATTANANGUL, Joshua J. LAU
  • Patent number: 11069919
    Abstract: A lithium ion electrochemical cell is described in which the lithium comprising further comprises a lithiation agent. The lithiation agent, which comprises a lithium constituent, is designed to provide an excess source of lithium to minimize capacity loss of the lithium ion electrochemical cell. The anode of the lithium ion cell comprises a material matrix comprising carbon, graphene and an active element such as silicon or tin.
    Type: Grant
    Filed: January 8, 2020
    Date of Patent: July 20, 2021
    Assignee: NANOGRAF CORPORATION
    Inventors: Cary Michael Hayner, Rachid Amine, Christine A. Frysz
  • Publication number: 20200373562
    Abstract: An electrode material for a lithium ion secondary battery and method of forming the same, the electrode material including composite particles, each composite particle including: a primary particle including an electrochemically active material; and an envelope disposed on the surface of the primary particle. The envelope includes turbostratic carbon having a Raman spectrum having: a D band having a peak intensity (ID) at wave number between 1330 cm?1 and 1360 cm?1; a G band having a peak intensity (IG) at wave number between 1530 cm?1 and 1580 cm?1; and a 2D band having a peak intensity (I2D) at wave number between 2650 cm?1 and 2750 cm?1. In one embodiment, a ratio of ID/IG ranges from greater than zero to about 1.1, and a ratio of I2D/IG ranges from about 0.4 to about 2.
    Type: Application
    Filed: May 18, 2020
    Publication date: November 26, 2020
    Inventors: Joshua J. LAU, Aaron YOST, James MCKINNEY, Cary Michael HAYNER, Jack CAVANAUGH, Seonbaek HA
  • Publication number: 20200144659
    Abstract: A lithium ion electrochemical cell is described in which the lithium comprising further comprises a lithiation agent. The lithiation agent, which comprises a lithium constituent, is designed to provide an excess source of lithium to minimize capacity loss of the lithium ion electrochemical cell. The anode of the lithium ion cell comprises a material matrix comprising carbon, graphene and an active element such as silicon or tin.
    Type: Application
    Filed: January 8, 2020
    Publication date: May 7, 2020
    Inventors: Cary Michael Hayner, Rachid Amine, Christine A. Frysz
  • Patent number: 10608279
    Abstract: A lithium ion electrochemical cell is described in which the lithium comprising further comprises a lithiation agent. The lithiation agent, which comprises a lithium constituent, is designed to provide an excess source of lithium to minimize capacity loss of the lithium ion electrochemical cell. The anode of the lithium ion cell comprises a material matrix comprising carbon, graphene and an active element such as silicon or tin.
    Type: Grant
    Filed: October 29, 2018
    Date of Patent: March 31, 2020
    Assignee: NANOGRAF CORPORATION
    Inventors: Cary Michael Hayner, Rachid Amine, Christine A. Frysz
  • Publication number: 20190088988
    Abstract: A lithium ion electrochemical cell is described in which the lithium comprising further comprises a lithiation agent. The lithiation agent, which comprises a lithium constituent, is designed to provide an excess source of lithium to minimize capacity loss of the lithium ion electrochemical cell. The anode of the lithium ion cell comprises a material matrix comprising carbon, graphene and an active element such as silicon or tin.
    Type: Application
    Filed: October 29, 2018
    Publication date: March 21, 2019
    Inventors: Cary Michael Hayner, Rachid Amine, Christine A. Frysz
  • Patent number: 10115998
    Abstract: A lithium ion electrochemical cell is described in which an electrode comprises a lithiation agent. The lithiation agent, which comprises a lithium constituent, is designed to provide an excess source of lithium to minimize capacity loss of the lithium ion electrochemical cell. The anode of the lithium ion cell comprises a material matrix comprising carbon, graphene and an active element such as silicon or tin.
    Type: Grant
    Filed: June 22, 2015
    Date of Patent: October 30, 2018
    Assignee: SINODE SYSTEMS, INC.
    Inventors: Cary Michael Hayner, Rachid Amine, Christine A. Frysz
  • Publication number: 20180138549
    Abstract: An electrolyte of a lithium ion electrochemical cell, the electrolyte including a non-aqueous solvent, a lithium salt, and an additive. The solvent may include a solution of ethylene carbonate, diethyl carbonate, and fluoroethylene carbonate.
    Type: Application
    Filed: November 11, 2016
    Publication date: May 17, 2018
    Inventors: Cary Michael Hayner, Rachid Amine
  • Publication number: 20170141387
    Abstract: An electrochemically active material including composite particles that each include a graphene-based material shell surrounding nanoparticles of a core material. The composite particles may include a BET surface area of less than about 75 m2/g. The electrochemically active material may be formed into an electrode incorporated within a lithium ion electrochemical cell.
    Type: Application
    Filed: November 14, 2016
    Publication date: May 18, 2017
    Inventors: Cary Michael HAYNER, Francis WANG, Christine A. FRYSZ
  • Patent number: 9634315
    Abstract: An anode or negative electrode having a material matrix of carbon, graphene and an active element such as silicon or tin is described. The electrode is fabricated from an electrode slurry that does not utilize an organic binder. The electrode slurry comprises a combination of silicon and graphene oxide suspensions that is applied to a surface of a substrate such as a current collector. The layer of electrode slurry is heat treated to ensure adhesion of the layer of active electrode material to the surface of the current collector. The electrode may be incorporated within a lithium ion electrochemical cell.
    Type: Grant
    Filed: August 3, 2015
    Date of Patent: April 25, 2017
    Assignee: SINODE SYSTEMS, INC.
    Inventors: Cary Michael Hayner, Saad Hasan, Joshua Jonathan Lau, Christine A. Frysz, Peter Jefferies Santos
  • Publication number: 20160372784
    Abstract: A lithium ion electrochemical cell is described in which the lithium comprising further comprises a lithiation agent. The lithiation agent, which comprises a lithium constituent, is designed to provide an excess source of lithium to minimize capacity loss of the lithium ion electrochemical cell. The anode of the lithium ion cell comprises a material matrix comprising carbon, graphene and an active element such as silicon or tin.
    Type: Application
    Filed: June 22, 2015
    Publication date: December 22, 2016
    Inventors: Cary Michael Hayner, Rachid Amine, Christine A. Frysz
  • Publication number: 20160036035
    Abstract: An anode or negative electrode having a material matrix of carbon, graphene and an active element such as silicon or tin is described. The electrode is fabricated from an electrode slurry that does not utilize an organic binder. The electrode slurry comprises a combination of silicon and graphene oxide suspensions that is applied to a surface of a substrate such as a current collector. The layer of electrode slurry is heat treated to ensure adhesion of the layer of active electrode material to the surface of the current collector. The electrode may be incorporated within a lithium ion electrochemical cell.
    Type: Application
    Filed: August 3, 2015
    Publication date: February 4, 2016
    Inventors: Cary Michael Hayner, Saad Hasan, Joshua Jonathan Lau, Christine A. Frysz, Peter Jefferies Santos