Patents by Inventor Cary Michael Pierson

Cary Michael Pierson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10604284
    Abstract: A stretch wrapping apparatus is adapted for use with an automated palletizing machine to securely stabilize loads prepared by the palletizing machine. The stretch wrapping machine works with a rotatable turntable on which the palletized load is placed. A stretch wrapping head feeds pre-stretched wrapping film toward the rotating load and air jets blow the tail of the film onto the load. Relative rotational movement is created between the wrapping head and the load and the free end of the film is unsupported by any mechanical structure and is directed toward the load only with air from the jets. The film attaches to an outer surface the load and the wrapping head moves vertically so that the load is helically wrapped. Film is dispensed at a rate to provide payout of film that is consistent with the demand as each load corner transitions through its relative distance change from the dispensing point based on calculations intervals.
    Type: Grant
    Filed: February 8, 2018
    Date of Patent: March 31, 2020
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Nathaniel T. Schenk, Stephen L. Heston
  • Publication number: 20190352102
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: July 30, 2019
    Publication date: November 21, 2019
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 10479615
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: November 19, 2019
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 10407249
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: September 10, 2019
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20190144213
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: January 11, 2019
    Publication date: May 16, 2019
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 10189651
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: February 7, 2018
    Date of Patent: January 29, 2019
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20180162568
    Abstract: A stretch wrapping apparatus is adapted for use with an automated palletizing machine to securely stabilize loads prepared by the palletizing machine. The stretch wrapping machine works with a rotatable turntable on which the palletized load is placed. A stretch wrapping head feeds pre-stretched wrapping film toward the rotating load and air jets blow the tail of the film onto the load. Relative rotational movement is created between the wrapping head and the load and the free end of the film is unsupported by any mechanical structure and is directed toward the load only with air from the jets. The film attaches to an outer surface the load and the wrapping head moves vertically so that the load is helically wrapped. Film is dispensed at a rate to provide payout of film that is consistent with the demand as each load corner transitions through its relative distance change from the dispensing point based on calculations intervals.
    Type: Application
    Filed: February 8, 2018
    Publication date: June 14, 2018
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Nathaniel T. Schenk, Stephen L. Heston
  • Publication number: 20180162654
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: February 7, 2018
    Publication date: June 14, 2018
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 9896229
    Abstract: A stretch wrapping apparatus for use with an automated palletizing machine to securely stabilize loads. A stretch wrapping head feeds pre-stretched wrapping film toward the rotating load and air jets blow the tail of the film onto the load. Relative rotational movement is created between the wrapping head and the load and the free end of the film is unsupported by any mechanical structure and is directed toward the load only with air from the jets. The film attaches to an outer surface the load. Film is dispensed at a rate to provide payout of film that is consistent with the demand as each load corner transitions through its relative distance change from the dispensing point based on calculations intervals. A sensor detects changes in the optical character of the film to determine an out of bounds condition such as a film break.
    Type: Grant
    Filed: August 28, 2014
    Date of Patent: February 20, 2018
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Nathaniel T. Schenk, Stephen L. Heston
  • Patent number: 9896278
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: February 20, 2018
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20170260009
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: May 31, 2017
    Publication date: September 14, 2017
    Applicant: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 9682826
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Grant
    Filed: June 23, 2013
    Date of Patent: June 20, 2017
    Assignee: Top Tier, LLC
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20140374216
    Abstract: An infeed apparatus includes an item manipulator that orients items such as cases in a desired orientation as determined by a build menu, and a row build apparatus that is synchronized with the manipulator to space items pursuant to the build menu. The manipulator uses a pusher to push items across a friction belt to thereby orient the items, and includes sensors for determining when an item is in an incorrect orientation. The row build receives items from the pusher and is selectively advanced to locate items in a desired relative orientation so that rows of items are built correctly.
    Type: Application
    Filed: June 23, 2013
    Publication date: December 25, 2014
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 8807329
    Abstract: A chain drive system for a bi-parting slatted floor in a drive system relies upon two continuous loops of chain, one on each side of the slatted floor that move in opposite directions beneath the slats are arranged side-by-side in the same horizontal plane, at the same level. A single drive motor drives both loops of chain. With the operative portions of the chain sections between drive and idler shafts arranged side-by-side in the same horizontal plane, the vertical amount of space occupied by the chains is significantly decreased compared to the vertically stacked chains of the prior art. This allows the underlying surface onto which items are deposited to be moved vertically upward next to the lower surface of the slatted floor.
    Type: Grant
    Filed: October 26, 2012
    Date of Patent: August 19, 2014
    Assignee: Top Tier, Inc.
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20140154042
    Abstract: In an item-handling device, a layer head includes an item layer building platform defining an item receiving plane, the layer building platform being vertically positionable. A puller bar mounts to the layer head and moves in relation thereto within a plane above the item-receiving plane. The puller bar is positionable between a retracted position above the layer building platform and an extended position offset from the layer building platform.
    Type: Application
    Filed: February 5, 2014
    Publication date: June 5, 2014
    Applicant: Top Tier, Inc.
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20130058753
    Abstract: In an item-handling device, a layer head includes an item layer building platform defining an item receiving plane, the layer building platform being vertically positionable. A puller bar mounts to the layer head and moves in relation thereto within a plane above the item-receiving plane. The puller bar is positionable between a retracted position above the layer building platform and an extended position offset from the layer building platform.
    Type: Application
    Filed: August 16, 2012
    Publication date: March 7, 2013
    Applicant: TOP TIER, INC.
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20120297733
    Abstract: The present invention relates to compact palletizers that include a stretch-wrap operation as the pallet is built. A four-sided compaction mechanism compresses the rough-built load to the final pallet size and then the entire layer is released to the pallet. Individual items or group of items are picked and placed onto a layer support device in a loose orientation. The loose orientation enables a much faster palletizing operation because the robotic arm that pick-and-places the item, the items, or the row of items, can travel much faster as it does not have to precisely locate the item, items, or row of items. During the time that a layer is being loosely constructed on the layer support device concurrent wrapping can occur.
    Type: Application
    Filed: July 16, 2012
    Publication date: November 29, 2012
    Applicant: TOP TIER, INC.
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 8257011
    Abstract: In an item-handling device, a layer head includes an item layer building platform defining an item receiving plane, the layer building platform being vertically positionable. A puller bar mounts to the layer head and moves in relation thereto within a plane above the item-receiving plane. The puller bar is positionable between a retracted position above the layer building platform and an extended position offset from the layer building platform.
    Type: Grant
    Filed: June 3, 2010
    Date of Patent: September 4, 2012
    Assignee: Top Tier, Inc.
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Publication number: 20100254794
    Abstract: In an item-handling device, a layer head includes an item layer building platform defining an item receiving plane, the layer building platform being vertically positionable. A puller bar mounts to the layer head and moves in relation thereto within a plane above the item-receiving plane. The puller bar is positionable between a retracted position above the layer building platform and an extended position offset from the layer building platform.
    Type: Application
    Filed: June 3, 2010
    Publication date: October 7, 2010
    Applicant: Top Tier, Inc.
    Inventors: Cary Michael Pierson, Stephen L. Heston
  • Patent number: 7802959
    Abstract: A compact palletizer combines a plate apron and an apron conveyor as a layer build area positionable both vertically and horizontally to implement receipt and organization of items as layers and to stack item layers on a pallet. A puller bar serves to pull item rows into layers in a layer building operation and to act as a backstop in delivering an item layer onto a stack of items. An apron serves to also deliver empty pallets to a stack build area.
    Type: Grant
    Filed: July 31, 2006
    Date of Patent: September 28, 2010
    Assignee: TopTier Inc.
    Inventors: Cary Michael Pierson, Stephen L. Heston