Abstract: In one embodiment of a method for vaporizing liquids such as fuels, the liquid is sprayed into a chamber such that the spray does not impinge on any surface. The energy for vaporization is supplied through the injection of a hot diluent such as nitrogen or oxygen depleted air. Additional heat is added through the surface. In another embodiment, the liquid is sprayed onto a hot surface using a geometry such that the entire spray is intercepted by the surface. Heat is added through the surface to maintain an internal surface temperature above the boiling point of the least volatile component of the liquid. The liquid droplets impinging on the surface are thus flash vaporized. A carrier gas may also be flowed through the vaporizer to control the dew point of the resultant vapor phase mixture.

Abstract: In one embodiment of a method for vaporizing liquids such as fuels, the liquid is sprayed into a chamber such that the spray does not impinge on any surface. The energy for vaporization is supplied through the injection of a hot diluent such as nitrogen or oxygen depleted air. Additional heat is added through the surface. In another embodiment, the liquid is sprayed onto a hot surface using a geometry such that the entire spray is intercepted by the surface. Heat is added through the surface to maintain an internal surface temperature above the boiling point of the least volatile component of the liquid. The liquid droplets impinging on the surface are thus flash vaporized. A carrier gas may also be flowed through the vaporizer to control the dew point of the resultant vapor phase mixture.

Abstract: In one embodiment of a method for vaporizing liquids such as fuels, the liquid is sprayed into a chamber such that the spray does not impinge on any surface. The energy for vaporization is supplied through the injection of a hot diluent such as nitrogen or oxygen depleted air. Additional heat is added through the surface. In another embodiment, the liquid is sprayed onto a hot surface using a geometry such that the entire spray is intercepted by the surface. Heat is added through the surface to maintain an internal surface temperature above the boiling point of the least volatile component of the liquid. The liquid droplets impinging on the surface are thus flash vaporized. A carrier gas may also be flowed through the vaporizer to control the dew point of the resultant vapor phase mixture.

Abstract: A downhole burner for a steam generator includes an injector and a cooling liner. Steam enters the burner through holes in the cooling liner. Combustion occurring within the cooling liner heats the steam and increases its quality and may superheat it. The heated, high-quality steam and combustion products exit the burner and enter an oil-bearing formation to upgrade and improve the mobility of heavy crude oils held in the formation. The injector includes a face plate, a cover plate, an oxidizer distribution manifold plate, and a fuel distribution manifold plate. The cooling liner has an effusion cooling section and effusion cooling and jet mixing section. The effusion cooling section includes effusion holes for injecting steam along the cooling liner surface to protect the liner. The effusion cooling and jet mixing section has both effusion holes and mixing holes for injecting steam further toward central portions of the burner.

Abstract: A downhole burner for a steam generator includes an injector and a cooling liner. Steam enters the burner through holes in the cooling liner. Combustion occurring within the cooling liner heats the steam and increases its quality and may superheat it. The heated, high-quality steam and combustion products exit the burner and enter an oil-bearing formation to upgrade and improve the mobility of heavy crude oils held in the formation. The injector includes a face plate, a cover plate, an oxidizer distribution manifold plate, and a fuel distribution manifold plate. The cooling liner has an effusion cooling section and effusion cooling and jet mixing section. The effusion cooling section includes effusion holes for injecting steam along the cooling liner surface to protect the liner. The effusion cooling and jet mixing section has both effusion holes and mixing holes for injecting steam further toward central portions of the burner.

Abstract: In one embodiment of a method for vaporizing liquids such as fuels, the liquid is sprayed into a chamber such that the spray does not impinge on any surface. The energy for vaporization is supplied through the injection of a hot diluent such as nitrogen or oxygen depleted air. Additional heat is added through the surface. In another embodiment, the liquid is sprayed onto a hot surface using a geometry such that the entire spray is intercepted by the surface. Heat is added through the surface to maintain an internal surface temperature above the boiling point of the least volatile component of the liquid. The liquid droplets impinging on the surface are thus flash vaporized. A carrier gas may also be flowed through the vaporizer to control the dew point of the resultant vapor phase mixture.