Patents by Inventor Casey J Clayton

Casey J Clayton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240026493
    Abstract: The present disclosure provides a method comprising determining an ore map for a heap to identify a location of a recoverable metal-bearing material in the heap, wherein the metal-bearing material comprises iron and at least one other metal value, delivering a leaching solution from a leaching solution source to a leaching solution regulating system, wherein the leaching solution comprises an effective amount of citric acid and hydrogen peroxide, regulating at least one of a pressure, a mass flow rate, or a volumetric flow rate of the leaching solution to achieve a target operational condition, wherein the target operational condition is selected to optimize a set of operational parameters to maximize recovery of the at least one other metal value, delivering the leaching solution at the target operational condition from the leaching solution regulating system to the subsurface leaching distribution system, and delivering the leaching solution at the target operational condition from the subsurface leaching d
    Type: Application
    Filed: October 3, 2023
    Publication date: January 25, 2024
    Applicant: FREEPORT MINERALS CORPORATION
    Inventors: Sarah Lyons, Joanna M. Robertson, Casey J. Clayton, Richard Melecio Sanchez, Raquel Crossman, Luciano Kiniti Issoe, Tianfang Ni, Oleksandr Klesov, Luke Gerdes, Muneeb Alam, Chase Zenner, John Warren Dean, JR.
  • Publication number: 20240026492
    Abstract: The present disclosure provides a method comprising determining an ore map for a heap to identify a location of a recoverable metal value in the heap, delivering a leaching solution from a leaching solution source to a leaching solution regulating system, regulating at least one of a pressure, a mass flow rate, or a volumetric flow rate of the leaching solution to achieve a first target operational condition, wherein the first target operational condition is selected to optimize a set of operational parameters to maximize recovery of the recoverable metal value, delivering the leaching solution at the first target operational condition from the leaching solution regulating system to a subsurface leaching distribution system, and delivering the leaching solution at the first target operational condition from the subsurface leaching distribution system to the location of the recoverable metal value under a surface of the heap to leach and recover at least one metal value.
    Type: Application
    Filed: October 3, 2023
    Publication date: January 25, 2024
    Applicant: FREEPORT MINERALS CORPORATION
    Inventors: Casey J. Clayton, Richard Melecio Sanchez, Raquel Crossman, Luciano Kiniti Issoe, Tianfang Ni, Oleksandr Klesov, Luke Gerdes, Muneeb Alam, Joanna M. Robertson, Chase Zenner, John Warren Dean, JR.
  • Patent number: 9988728
    Abstract: The present invention relates to an anode assembly for use in an electrolytic cell for recovery of metal. The assembly includes a hanger bar, a first perimeter bar, a second perimeter bar, optionally one or more center conductor bars, a base bar, a first tab coupled to the first perimeter bar and/or the base bar, and a second tab coupled to the second perimeter bar and/or the base bar. The assembly may also include insulating separators coupled to the tabs and/or insulators coupled to an active area of the anode assembly. A system includes the anode assembly, a cathode assembly, and a tank.
    Type: Grant
    Filed: October 2, 2015
    Date of Patent: June 5, 2018
    Assignee: FREEPORT MINERALS CORPORATION
    Inventors: Luis A. Gonzalez Olguin, Rafael Garcia Navarro, Luis Ricardo Olivares, Larry R. Todd, Ron Haines, Chris Zanotti, Casey J. Clayton, Mark Peabody, Scot P. Sandoval
  • Publication number: 20160047055
    Abstract: The present invention relates to an anode assembly for use in an electrolytic cell for recovery of metal. The assembly includes a hanger bar, a first perimeter bar, a second perimeter bar, optionally one or more center conductor bars, a base bar, a first tab coupled to the first perimeter bar and/or the base bar, and a second tab coupled to the second perimeter bar and/or the base bar. The assembly may also include insulating separators coupled to the tabs and/or insulators coupled to an active area of the anode assembly. A system includes the anode assembly, a cathode assembly, and a tank.
    Type: Application
    Filed: October 2, 2015
    Publication date: February 18, 2016
    Applicant: FREEPORT MINERALS CORPORATION
    Inventors: Luis A. Gonzalez Olguin, Rafael Garcia Navarro, Luis Ricardo Olivares, Larry R. Todd, Ron Haines, Chris Zanotti, Casey J. Clayton, Mark Peabody, Scot P. Sandoval
  • Patent number: 9150974
    Abstract: The present invention relates to an anode assembly for use in an electrolytic cell for recovery of metal. The assembly includes a hanger bar, a first perimeter bar, a second perimeter bar, optionally one or more center conductor bars, a base bar, a first tab coupled to the first perimeter bar and/or the base bar, and a second tab coupled to the second perimeter bar and/or the base bar. The assembly may also include insulating separators coupled to the tabs and/or insulators coupled to an active area of the anode assembly. A system includes the anode assembly, a cathode assembly, and a tank.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: October 6, 2015
    Assignee: FREEPORT MINERALS CORPORATION
    Inventors: Luis A. Gonzalez Olguin, Rafael Garcia Navarro, Luis Ricardo Olivares, Larry R. Todd, Ron Haines, Chris Zanotti, Casey J. Clayton, Mark Peabody, Scot P. Sandoval
  • Patent number: 8597477
    Abstract: The present invention relates to a contact bar assembly for use in a multi-cell electrolytic system for recovery of metal, to a system including the contact bar assembly, and to a method of using the assembly and system. The contact bar assembly includes a base cap board, a primary bar having a plurality of primary bar structures formed thereon, an auxiliary bar having a plurality of auxiliary bar structures formed thereon, and a top cap board, wherein the base cap board includes slots to receive the primary bar and the auxiliary bar, and wherein the top cap board includes a plurality of openings to receive the plurality of primary bar structures and the plurality of auxiliary bar structures. A system includes the contact bar assembly, an anode assembly, a cathode assembly, and a tank.
    Type: Grant
    Filed: February 16, 2011
    Date of Patent: December 3, 2013
    Assignee: Freeport-McMoran Corporation
    Inventors: Rafael Garcia Navarro, Luis A. Gonzalez Olguin, Luis Ricardo Olivares, Larry R. Todd, Mark Peabody, Casey J. Clayton, Scot P. Sandoval
  • Publication number: 20130153435
    Abstract: A cathode assembly, a system including the cathode assembly, and method of using the assembly and system are disclosed. The cathode assembly includes high surface area material to allow efficient recovery of metal at reduced current densities at the cathode, which allows increased rates of metal recovery to be obtained, while maintaining desired properties of the electrowon metal.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 20, 2013
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Scot P. Sandoval, Casey J. Clayton, Jason M. Morgan, Charles L. Bryce, Brett Waterman
  • Patent number: 8372254
    Abstract: An electrode for use in producing copper in either a conventional electrowinning cell or the direct electrowinning cell is provided. The electrode includes a hanger bar and an electrode body coupled with the hanger bar. The electrode body includes at least one conductor rod having a core and an outer layer surrounding the core and a substrate coupled with the conductor rod.
    Type: Grant
    Filed: September 29, 2011
    Date of Patent: February 12, 2013
    Assignee: Freeport-McMoran Corporation
    Inventors: Scot P Sandoval, Casey J Clayton, Timothy G Robinson, Christopher John Zanotti, Martin Kim Zanotti
  • Publication number: 20120205239
    Abstract: The present invention relates to an anode assembly for use in an electrolytic cell for recovery of metal. The assembly includes a hanger bar, a first perimeter bar, a second perimeter bar, optionally one or more center conductor bars, a base bar, a first tab coupled to the first perimeter bar and/or the base bar, and a second tab coupled to the second perimeter bar and/or the base bar. The assembly may also include insulating separators coupled to the tabs and/or insulators coupled to an active area of the anode assembly. A system includes the anode assembly, a cathode assembly, and a tank.
    Type: Application
    Filed: February 16, 2011
    Publication date: August 16, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Luis A. Gonzalez Olguin, Rafael Garcia Navarro, Luis Ricardo Olivares, Larry R. Todd, Ron Haines, Chris Zanotti, Casey J. Clayton, Mark Peabody, Scot P. Sandoval
  • Publication number: 20120205254
    Abstract: The present invention relates to a contact bar assembly for use in a multi-cell electrolytic system for recovery of metal, to a system including the contact bar assembly, and to a method of using the assembly and system. The contact bar assembly includes a base cap board, a primary bar having a plurality of primary bar structures formed thereon, an auxiliary bar having a plurality of auxiliary bar structures formed thereon, and a top cap board, wherein the base cap board includes slots to receive the primary bar and the auxiliary bar, and wherein the top cap board includes a plurality of openings to receive the plurality of primary bar structures and the plurality of auxiliary bar structures. A system includes the contact bar assembly, an anode assembly, a cathode assembly, and a tank.
    Type: Application
    Filed: February 16, 2011
    Publication date: August 16, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Rafael Garcia Navarro, Luis A. Gonzalez Olguin, Luis Ricardo Olivares, Larry R. Todd, Mark Peabody, Casey J. Clayton, Scot P. Sandoval
  • Patent number: 8124556
    Abstract: Accordingly, in various embodiments, the present invention provides methods for making electrochemically active materials. Methods include making an electrochemically active material by reacting a platinum group metal salt in a organic solvent to yield a mixture, then heating the mixture to create a metal-organic solvent complex and an acid, followed by removing at least a portion of the acid, and yielding an electrochemically active material comprising the metal-organic solvent complex. In an exemplary embodiment, the resulting electrochemically active material may be used for coating an electrode.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: February 28, 2012
    Assignee: Freeport-McMoran Corporation
    Inventors: Scot P Sandoval, Michael D Waite, Casey J Clayton
  • Publication number: 20120018300
    Abstract: An electrode for use in producing copper in either a conventional electrowinning cell or the direct electrowinning cell is provided. The electrode includes a hanger bar and an electrode body coupled with the hanger bar. The electrode body includes at least one conductor rod having a core and an outer layer surrounding the core and a substrate coupled with the conductor rod.
    Type: Application
    Filed: September 29, 2011
    Publication date: January 26, 2012
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Scot P. Sandoval, Casey J. Clayton, Timothy G. Robinson, Christopher John Zanotti, Martin Kim Zanotti
  • Publication number: 20110299225
    Abstract: Various embodiments provide an electrode comprising a conductive substrate, a first layer of a mixture comprising iridium oxide in a crystalline phase and tantalum oxide in an amorphous phase on a portion of an outer surface of the conductive substrate, and a second layer of the mixture comprising iridium oxide in an amorphous phase and tantalum oxide in an amorphous phase on an outer surface of the first layer.
    Type: Application
    Filed: August 18, 2011
    Publication date: December 8, 2011
    Applicant: FREEPORT-MCMORAN CORPORATION
    Inventors: Scot P. Sandoval, Michael D. Waite, Masatsugu Morimitsu, Casey J. Clayton
  • Patent number: 8038855
    Abstract: An electrode for use in producing copper in either a conventional electrowinning cell or the direct electrowinning cell is provided. The electrode includes a hanger bar and an electrode body coupled with the hanger bar. The electrode body includes at least one conductor rod having a core and an outer layer surrounding the core and a substrate coupled with the conductor rod.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: October 18, 2011
    Assignee: Freeport-McMoran Corporation
    Inventors: Scot P. Sandoval, Casey J. Clayton, Timothy G. Robinson, Christopher John Zanotti, Martin Kim Zanotti
  • Patent number: 8022004
    Abstract: Various embodiments provide an electrode comprising a conductive substrate, a first layer of a mixture comprising iridium oxide in a crystalline phase and tantalum oxide in an amorphous phase on a portion of an outer surface of the conductive substrate, and a second layer of the mixture comprising iridium oxide in an amorphous phase and tantalum oxide in an amorphous phase on an outer surface of the first layer.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: September 20, 2011
    Assignee: Freeport-McMoran Corporation
    Inventors: Scot P Sandoval, Michael D Waite, Masatsugu Morimitsu, Casey J Clayton
  • Publication number: 20100276281
    Abstract: An electrode for use in producing copper in either a conventional electrowinning cell or the direct electrowinning cell is provided. The electrode includes a hanger bar and an electrode body coupled with the hanger bar. The electrode body includes at least one conductor rod having a core and an outer layer surrounding the core and a substrate coupled with the conductor rod.
    Type: Application
    Filed: April 29, 2009
    Publication date: November 4, 2010
    Applicant: PHELPS DODGE CORPORATION
    Inventors: Scot P. Sandoval, Casey J. Clayton, Timothy G. Robinson, Christopher John Zanotti, Martin Kim Zanotti
  • Publication number: 20090288856
    Abstract: Various embodiments provide an electrode comprising a conductive substrate, a first layer of a mixture comprising iridium oxide in a crystalline phase and tantalum oxide in an amorphous phase on a portion of an outer surface of the conductive substrate, and a second layer of the mixture comprising iridium oxide in an amorphous phase and tantalum oxide in an amorphous phase on an outer surface of the first layer.
    Type: Application
    Filed: April 29, 2009
    Publication date: November 26, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: Scot P. Sandoval, Michael D. Waite, Masatsugu Morimitsu, Casey J. Clayton
  • Publication number: 20090288958
    Abstract: Accordingly, in various embodiments, the present invention provides methods for making electrochemically active materials. Methods include making an electrochemically active material by reacting a platinum group metal salt in a organic solvent to yield a mixture, then heating the mixture to create a metal-organic solvent complex and an acid, followed by removing at least a portion of the acid, and yielding an electrochemically active material comprising the metal-organic solvent complex. In an exemplary embodiment, the resulting electrochemically active material may be used for coating an electrode.
    Type: Application
    Filed: April 29, 2009
    Publication date: November 26, 2009
    Applicant: PHELPS DODGE CORPORATION
    Inventors: Scot P. Sandoval, Michael D. Waite, Casey J. Clayton