Abstract: An airbag canister and sensor and gas deployment unit attached to the lap belt portion of an automotive three-point seat belt system, wherein the lap belt portion is attached at one end thereof to the sill at the base of the center pillar. The airbag components are positioned adjacent the outside edge of the front seat, and intermediate the hip portion of the occupant and the vehicle door. When the seat belt is not in use, the airbag components assume a stowed position along side the center pillar intermediate the base and the usual upper shoulder belt dispenser, providing for easy entry and egress by the operator or passenger.

Abstract: An automotive side impact protection apparatus including a face plate formed on the inner lower portion of the door, and reinforcement structure operatively connected to the underbody and interfacing with the face plate. In one embodiment, the reinforcement structure is a cantilevered brace extending diagonally upwardly from the underbody intermediate the seat and the face plate. In another embodiment, the reinforcement structure is a reinforcement member extending laterally through the seat just inside the bottom surface thereof, with an enlarged portion formed on the outboard portion of the member adjacent the face plate, and reinforcement trusses between the member and the underbody.

Abstract: A vehicle bumper assembly has a fascia covering a layer of compressible energy absorbing plastic material with a cavity formed therein; the cavity contains an inflatable bladder connected at a header plate to a fill port and an exhaust port. The exhaust port is connected to a relief valve and an orifice for controlling exhaust of gas from the inflatable bladder to control the point at which deflation of the air bag starts and the rate of deflation; the fill port is connected to a gas source operative in response to vehicle impact to generate a gas charge for inflating the bladder to fill the cavity and provide energy absorbing capacity in addition to that provided by the compressible energy absorbing plastic material.

Abstract: An apparatus for making composite plastic product includes a mold insert with locating boss formations preformed from high strength plastic having openings formed therethrough; and wherein the insert is configured to be located on a mold cover which carries a locking device to hold the insert in place and wherein the locking device includes automatically operated knock-out means that engage the boss to separate a molded part from the lid when the locking device is released.