Patents by Inventor Cassie Malloy
Cassie Malloy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11332856Abstract: A wrappable textile sleeve and method of construction thereof is provided. The textile sleeve includes an elongate wall extending along a longitudinal axis between opposite ends with lengthwise extending edges extending along the longitudinal axis between the opposite ends. The wall is woven from lengthwise extending warp yarns and circumferentially extending weft yarns with at least some of the weft yarns being heat-set to impart a self curling bias on the wall to bring the edges into overlapping relation with one another. Further, the weft yarns form a plurality of discrete annular bands that extend circumferentially about the longitudinal axis with adjacent bands having different picks-per-inch from one another to provide the sleeve with enhance regions of flexibility, self-curling bias and hoop strength.Type: GrantFiled: August 16, 2011Date of Patent: May 17, 2022Assignee: Federal-Mogul Powertrain LLCInventor: Cassie Malloy
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Patent number: 11081751Abstract: A flexible, insulative battery cover and method of construction thereof are provided. The batter cover includes a flexible, tubular wall circumferentially bounding a cavity extending between a bottom end and a top end. The flexible, tubular wall has a composite outermost layer, a first thermoplastic innermost layer, and a nonwoven intermediate layer. The nonwoven intermediate layer is sandwiched between the composite outermost layer and the first thermoplastic innermost layer. The composite outermost layer includes a reflective outermost thermoplastic layer, a second thermoplastic innermost layer and a metal layer sandwiched between the reflective outermost thermoplastic layer and the second thermoplastic innermost layer.Type: GrantFiled: November 5, 2018Date of Patent: August 3, 2021Assignee: Federal-Mogul Powertrain LLCInventors: Daniel A. Rowcotsky, John Burdy, Cassie Malloy, Amanda Schafer, Christopher J. Pinkow
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Patent number: 10578001Abstract: A thermally insulative, flexible, durable reflective exhaust pipe sleeve and method of construction thereof is provided. The sleeve includes a knit, heat-resistant inner layer, a reflective metallic outer layer and an intermediate layer sandwiched between the inner and outer layers. The inner layer is constructed having an inner surface exposed to an inner cavity of the sleeve and the outer layer is constructed having an outer reflective surface exposed to the surrounding environment. The intermediate layer is constructed of a woven material and is sandwiched in abutment with the inner and outer layers. The outer and intermediate layers are convoluted, while the inner layer is cylindrically tubular.Type: GrantFiled: February 8, 2018Date of Patent: March 3, 2020Assignee: Federal-Mogul Powertrain LLCInventors: Steve Galamba, Tianqi Gao, Cassie Malloy, Wai Kit Ho, Nicholas DePompeo
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Publication number: 20190140224Abstract: A flexible, insulative battery cover and method of construction thereof are provided. The batter cover includes a flexible, tubular wall circumferentially bounding a cavity extending between a bottom end and a top end. The flexible, tubular wall has a composite outermost layer, a first thermoplastic innermost layer, and a nonwoven intermediate layer. The nonwoven intermediate layer is sandwiched between the composite outermost layer and the first thermoplastic innermost layer. The composite outermost layer includes a reflective outermost thermoplastic layer, a second thermoplastic innermost layer and a metal layer sandwiched between the reflective outermost thermoplastic layer and the second thermoplastic innermost layer.Type: ApplicationFiled: November 5, 2018Publication date: May 9, 2019Inventors: Daniel A. Rowcotsky, John Burdy, Cassie Malloy, Amanda Schafer, Christopher J. Pinkow
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Publication number: 20180223717Abstract: A thermally insulative, flexible, durable reflective exhaust pipe sleeve and method of construction thereof is provided. The sleeve includes a knit, heat-resistant inner layer, a reflective metallic outer layer and an intermediate layer sandwiched between the inner and outer layers. The inner layer is constructed having an inner surface exposed to an inner cavity of the sleeve and the outer layer is constructed having an outer reflective surface exposed to the surrounding environment. The intermediate layer is constructed of a woven material and is sandwiched in abutment with the inner and outer layers. The outer and intermediate layers are convoluted, while the inner layer is cylindrically tubular.Type: ApplicationFiled: February 8, 2018Publication date: August 9, 2018Inventors: Steve Galamba, Tianqi Gao, Cassie Malloy, Wai Kit Ho, Nicholas DePompeo
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Patent number: 9336924Abstract: A self-wrapping, textile sleeve for routing and protecting elongate members from exposure to abrasion, thermal and other environmental conditions and method on construction thereof. The sleeve has an elongate wall constructed from interlaced yarns having interstices between adjacent yarns. At least one of the yarns is heat formed at one temperature to form the wall as a self-wrapping wall curling about a longitudinal axis of the sleeve. The wall has an inner surface providing a generally tubular cavity in which the elongate members are received. The wall also has an outer surface with a cured layer thereon. The cured layer is cured at the one temperature at which the yarns are heat formed into their self-wrapping configuration, wherein the cured layer fills the interstices between adjunct yarns to form an impervious layer on the wall.Type: GrantFiled: May 15, 2014Date of Patent: May 10, 2016Assignee: Federal-Mogul Powertrain, Inc.Inventors: Cassie Malloy, Ramesh R. Avula
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Patent number: 8875746Abstract: A textile sleeve for routing and protecting elongate members and method of construction thereof is provided. The sleeve includes an elongate wall having opposite edges extending parallel to a central axis. The wall is woven with warp yarns extending parallel to the axis and hybrid fill yarns extending transversely to the warp yarns. The hybrid fill yarns are provided having a yarn filament core and non-metallic first and second yarn filaments overlying the yarn filament core. The first yarn filament is twisted about the yarn filament core in a first helical direction and the second multifilament yarn is twisted over the first yarn filament and about the yarn filament core in a second helical direction. The first helical direction and the second helical direction being opposite one another to provide a resultant zero torque on the yarn filament core.Type: GrantFiled: October 2, 2012Date of Patent: November 4, 2014Assignee: Federal-Mogul Powertrain, Inc.Inventors: David Harris, Cassie Malloy, Ellen Bacon, Danny Winters
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Publication number: 20140245579Abstract: A self-wrapping, textile sleeve for routing and protecting elongate members from exposure to abrasion, thermal and other environmental conditions and method on construction thereof. The sleeve has an elongate wall constructed from interlaced yarns having interstices between adjacent yarns. At least one of the yarns is heat formed at one temperature to form the wall as a self-wrapping wall curling about a longitudinal axis of the sleeve. The wall has an inner surface providing a generally tubular cavity in which the elongate members are received. The wall also has an outer surface with a cured layer thereon. The cured layer is cured at the one temperature at which the yarns are heat formed into their self-wrapping configuration, wherein the cured layer fills the interstices between adjunct yarns to form an impervious layer on the wall.Type: ApplicationFiled: May 15, 2014Publication date: September 4, 2014Applicant: Federal-Mogul Powertrain, Inc.Inventors: Cassie Malloy, Ramesh R. Avula
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Patent number: 8747582Abstract: A self-wrapping, textile sleeve for routing and protecting elongate members from exposure to abrasion, thermal and other environmental conditions and method on construction thereof. The sleeve has an elongate wall constructed from interlaced yarns having interstices between adjacent yarns. At least one of the yarns is heat formed at one temperature to form the wall as a self-wrapping wall curling about a longitudinal axis of the sleeve. The wall has an inner surface providing a generally tubular cavity in which the elongate members are received. The wall also has an outer surface with a cured layer thereon. The cured layer is cured at the one temperature at which the yarns are heat formed into their self-wrapping configuration, wherein the cured layer fills the interstices between adjunct yarns to form an impervious layer on the wall.Type: GrantFiled: September 3, 2009Date of Patent: June 10, 2014Assignee: Federal-Mogul Powertrain, Inc.Inventors: Cassie Malloy, Ramesh R. Avula
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Publication number: 20140090739Abstract: A textile sleeve for routing and protecting elongate members and method of construction thereof is provided. The sleeve includes an elongate wall having opposite edges extending parallel to a central axis. The wall is woven with warp yarns extending parallel to the axis and hybrid fill yarns extending transversely to the warp yarns. The hybrid fill yarns are provided having a yarn filament core and non-metallic first and second yarn filaments overlying the yarn filament core. The first yarn filament is twisted about the yarn filament core in a first helical direction and the second multifilament yarn is twisted over the first yarn filament and about the yarn filament core in a second helical direction. The first helical direction and the second helical direction being opposite one another to provide a resultant zero torque on the yarn filament core.Type: ApplicationFiled: October 2, 2012Publication date: April 3, 2014Applicant: Federal-Mogul Powertrain, Inc.Inventors: David Harris, Cassie Malloy, Ellen Bacon, Danny Winters
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Patent number: 8528456Abstract: A textile sleeve and method of construction thereof is provided. The textile sleeve has a water-based, impervious coating for protecting elongate members contained within the sleeve. The sleeve has a flexible, tubular wall of tightly braided yarns with a coating applied thereto to render the wall impervious to fluid. The coating is a water-based coating applied as two distinct, first and second layers. The first, underlying layer includes a dielectric enhancing additive and a thickening agent to enhance the impermeability of the wall. The second, outer layer contains a similar formulation as the underlying first layer, however, it is free of the thickening agent.Type: GrantFiled: June 14, 2012Date of Patent: September 10, 2013Assignee: Federal-Mogul Powertrain, Inc.Inventors: Cassie Malloy, Ramesh R. Avula
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Patent number: 8505339Abstract: A knit sleeve and method of construction thereof is provided. The knit sleeve is constructed including a knit tubular wall and at least one knit tubular extension attached to the wall. Further, a barrier member is disposed in the at least one knit tubular extension. The at least one knit tubular extension and the barrier member are foldable at least partially about the knit tubular wall.Type: GrantFiled: September 30, 2011Date of Patent: August 13, 2013Assignee: Federal-Mogul Powertrain, Inc.Inventors: Cassie Malloy, Zhong Haui Zhang
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Publication number: 20130000471Abstract: A textile sleeve and method of construction thereof is provided. The textile sleeve has a water-based, impervious coating for protecting elongate members contained within the sleeve. The sleeve has a flexible, tubular wall of tightly braided yarns with a coating applied thereto to render the wall impervious to fluid. The coating is a water-based coating applied as two distinct, first and second layers. The first, underlying layer includes a dielectric enhancing additive and a thickening agent to enhance the impermeability of the wall. The second, outer layer contains a similar formulation as the underlying first layer, however, it is free of the thickening agent.Type: ApplicationFiled: June 14, 2012Publication date: January 3, 2013Inventors: Cassie Malloy, Ramesh R. Avula
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Publication number: 20120082807Abstract: A knit sleeve and method of construction thereof is provided. The knit sleeve is constructed including a knit tubular wall and at least one knit tubular extension attached to the wall. Further, a barrier member is disposed in the at least one knit tubular extension. The at least one knit tubular extension and the barrier member are foldable at least partially about the knit tubular wall.Type: ApplicationFiled: September 30, 2011Publication date: April 5, 2012Inventors: Cassie Malloy, Zhong Huai Zhang
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Publication number: 20120037263Abstract: A wrappable textile sleeve and method of construction thereof is provided. The textile sleeve includes an elongate wall extending along a longitudinal axis between opposite ends with lengthwise extending edges extending along the longitudinal axis between the opposite ends. The wall is woven from lengthwise extending warp yarns and circumferentially extending weft yarns with at least some of the weft yarns being heat-set to impart a self curling bias on the wall to bring the edges into overlapping relation with one another. Further, the weft yarns form a plurality of discrete annular bands that extend circumferentially about the longitudinal axis with adjacent bands having different picks-per-inch from one another to provide the sleeve with enhance regions of flexibility, self-curling bias and hoop strength.Type: ApplicationFiled: August 16, 2011Publication date: February 16, 2012Inventor: Cassie Malloy
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Publication number: 20100089515Abstract: A self-wrapping, textile sleeve for routing and protecting elongate members from exposure to abrasion, thermal and other environmental conditions and method on construction thereof. The sleeve has an elongate wall constructed from interlaced yarns having interstices between adjacent yarns. At least one of the yarns is heat formed at one temperature to form the wall as a self-wrapping wall curling about a longitudinal axis of the sleeve. The wall has an inner surface providing a generally tubular cavity in which the elongate members are received. The wall also has an outer surface with a cured layer thereon. The cured layer is cured at the one temperature at which the yarns are heat formed into their self-wrapping configuration, wherein the cured layer fills the interstices between adjunct yarns to form an impervious layer on the wall.Type: ApplicationFiled: September 3, 2009Publication date: April 15, 2010Inventors: Cassie Malloy, Ramesh R. Avula
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Publication number: 20100084825Abstract: A textile gasket and method of construction thereof for establishing a seal between mating members in a high temperature application is provided. The gasket has a knit, tubular body constructed at least in part of non-metallic, heat-resistant yarns. The body extends between opposite ends with at least one of the ends being rolled toward the other end to form a circumferentially extending rolled portion of a predetermined diameter for receipt between the mating members.Type: ApplicationFiled: August 12, 2009Publication date: April 8, 2010Inventors: Cassie Malloy, Zhong Huai Zhang, Ming-Ming Chen, Lucia Della Putta, Gerard Mirmand, Linwood Ludy
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Publication number: 20070240896Abstract: A protective sleeve assembly for elongate members has a tubular wall with an inner surface providing a cavity extending along a longitudinal axis between opposite ends of the sleeve. The assembly includes at least one closure member laid-in with the tubular wall, such that at least a portion of the closure member within the tubular wall is moveable relative to the tubular wall. At least a portion of the wall inner surface is constricted toward the longitudinal axis to engage the elongate member upon pulling the closure member outwardly from the wall. The sleeve is expandable radially outwardly from the longitudinal axis to allow relative axial movement between the sleeve assembly and the elongate member by pulling the sleeve wall radially outwardly.Type: ApplicationFiled: April 16, 2007Publication date: October 18, 2007Inventors: Donald Ott, David Harris, Linwood Ludy, Cassie Malloy
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Publication number: 20070210490Abstract: A low profile fold protective textile sleeve for bundling elongate members has longitudinally and laterally interlaced monofilament warp and fill yarns. Flat profile monofilaments are employed in the warp direction and round monofilaments in the fill direction. The flat monofilaments are considerably wider than they are thick, and provide the sleeve with flexibility and bending out of the plane of the sleeve. The round monofilaments may be sized so that their diameter is about the same as the thickness of the flat monofilaments, and they can be bundled together so that the effective width of each bundle approximates the width of the flat monofilament yarns with which they are intertwined. The round monofilaments are heat-set along at least a portion of their length to provide biased living hinge regions of the sleeve, while also lending strength and stiffness to the sleeve along the fill direction.Type: ApplicationFiled: March 1, 2007Publication date: September 13, 2007Inventors: Cassie Malloy, Ming-Ming Chen, Gerald Lien
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Publication number: 20070095552Abstract: The invention provides a protective shield for an elongate conductor. The protective shield includes a textile sleeve of interlaced yarns operable to surround a conductor product. The protective shield also includes at least one drain wire laid-in between the interlaced yarns. The at least one drain wire extends longitudinally along the textile sleeve for protecting the conductor product from electromagnetic interference.Type: ApplicationFiled: March 30, 2006Publication date: May 3, 2007Inventors: G. Thierolf, Cassie Malloy, Michael Piotrowski