Abstract: A method and a system are provided for liquefying an industrial gas. Industrial gas is compressed, at a three-stage feed recycle compressor, to produce a first compressed gas portion and a second compressed gas portion. The second compressed gas portion is further compressed and divided into a first part and a second part. The first compressed gas portion is turbo-expanded to form a first turbo-expanded gas portion. The first turbo-expanded gas portion is warmed, at a heat exchanger, to form a first return stream. The first return stream is fed back to the three-stage feed recycle compressor, between a first compression stage and a second compression stage. A cooled first part is turbo-expanded to form a turbo-expanded first part. The turbo-expanded first part is warmed at the heat exchanger to form a second return stream. The cooled and liquefied second part is recovered as liquefied industrial gas.

Abstract: A method for leak detection in a system including a compressor. A first pressure differential is determined in the system via a first pressure differential indicator (PDI). The first pressure differential is converted into a first flow measurement. A second flow measurement is determined downstream of the compressor using a second PDI. The first flow measurement and the second flow measurement are compared to determine whether a leak exists between the first PDI and the second PDI.

Abstract: A method for leak detection in a system including a compressor. A first pressure differential is determined in the system via a first pressure differential indicator (PDI). The first pressure differential is converted into a first flow measurement. A second flow measurement is determined downstream of the compressor using a second PDI. The first flow measurement and the second flow measurement are compared to determine whether a leak exists between the first PDI and the second PDI.

Abstract: A system and method for separating air in an air separation plant is provided. The disclosed systems and methods divert a portion of the compressed, purified air stream to a bypass system configured to selectively produce a higher pressure compressed output stream or a lower pressure compressed output stream. The higher pressure and/or lower pressure compressed output streams are cooled in a main heat exchanger by indirect heat transfer with a plurality of product streams from the air separation plant and then rectified in the distillation column system. A second portion of the compressed, purified air stream is partially cooled in the main heat exchanger and expanding in a turbo-expander to produce power and an exhaust stream which is directed to the distillation column system of the air separation plant where it imparts additional refrigeration generated by the expansion of the compressed air stream in the turbo-expander.

Abstract: A method and apparatus for separating air in which production of the liquid products can be selectively varied between high and low production rates by varying the pressure ratio across a turboexpander used in imparting refrigeration with the use of a branched flow path. The branched flow path has a system of valves to selectively and gradually introduce a compressed refrigerant air stream into either a booster compressor branch having a booster compressor to increase the pressure ratio during high modes of liquid production or a bypass branch that bypasses the booster compressor to decrease the pressure ratio during low modes of liquid production. A recycle branch is connected to the booster compressor branch to allow compressed air to be independently recycled from the outlet to the inlet of the booster compressor during turndown from the high to the low liquid mode of liquid production to prevent surge.

Abstract: A system and method for providing supplemental refrigeration to an air separation plant is provided. A closed loop supplemental refrigeration circuit that can be easily retrofitted or added onto an air separation plant that increases the liquid product production capability of the air separation plant. The supplemental refrigeration capacity of the supplemental refrigeration circuit is controlled by removing or adding a portion of the refrigerant in the supplemental refrigeration circuit to adjust the inlet pressure while maintaining a substantially constant volumetric flow rate and substantially constant pressure ratio across the compressor. Removing the refrigerant from the supplemental refrigeration circuit decreases the refrigeration imparted by the supplemental refrigeration circuit and thus provides the capacity to turn-down liquid product make without shutting down the compressors and turbo-expanders in the supplemental refrigeration circuit.

Abstract: A system and method for providing supplemental refrigeration to an air separation plant is provided. A closed loop supplemental refrigeration circuit that can be easily retrofitted or added onto an air separation plant that increases the liquid product production capability of the air separation plant. The supplemental refrigeration capacity of the supplemental refrigeration circuit is controlled by removing or adding a portion of the refrigerant in the supplemental refrigeration circuit to adjust the inlet pressure while maintaining a substantially constant volumetric flow rate and substantially constant pressure ratio across the compressor. Removing the refrigerant from the supplemental refrigeration circuit decreases the refrigeration imparted by the supplemental refrigeration circuit and thus provides the capacity to turn-down liquid product make without shutting down the compressors and turbo-expanders in the supplemental refrigeration circuit.

Abstract: A system and method for separating air in an air separation plant is provided. The disclosed systems and methods divert a portion of the compressed, purified air stream to a bypass system configured to selectively produce a higher pressure compressed output stream or a lower pressure compressed output stream. The higher pressure and/or lower pressure compressed output streams are cooled in a main heat exchanger by indirect heat transfer with a plurality of product streams from the air separation plant and then rectified in the distillation column system. A second portion of the compressed, purified air stream is partially cooled in the main heat exchanger and expanding in a turbo-expander to produce power and an exhaust stream which is directed to the distillation column system of the air separation plant where it imparts additional refrigeration generated by the expansion of the compressed air stream in the turbo-expander.

Abstract: A system and method for separating air in an air separation plant is provided. The disclosed systems and methods divert a portion of the compressed, purified air stream to a bypass system configured to selectively produce a higher pressure compressed output stream or a lower pressure compressed output stream. The higher pressure and/or lower pressure compressed output streams are cooled in a main heat exchanger by indirect heat transfer with a plurality of product streams from the air separation plant and then rectified in the distillation column system. A second portion of the compressed, purified air stream is partially cooled in the main heat exchanger and expanding in a turbo-expander to produce power and an exhaust stream which is directed to the distillation column system of the air separation plant where it imparts additional refrigeration generated by the expansion of the compressed air stream in the turbo-expander.

Abstract: A method and apparatus for separating air in which production of the liquid products can be selectively varied between high and low production rates by varying the pressure ratio across a turboexpander used in imparting refrigeration with the use of a branched flow path. The branched flow path has a system of valves to selectively and gradually introduce a compressed refrigerant air stream into either a booster compressor branch having a booster compressor to increase the pressure ratio during high modes of liquid production or a bypass branch that bypasses the booster compressor to decrease the pressure ratio during low modes of liquid production. A recycle branch is connected to the booster compressor branch to allow compressed air to be independently recycled from the outlet to the inlet of the booster compressor during turndown from the high to the low liquid mode of liquid production to prevent surge.

Abstract: A method and apparatus for separating air in which production of the liquid products can be selectively varied between high and low production rates by varying the pressure ratio across a turboexpander used in imparting refrigeration with the use of a branched flow path. The branched flow path has a system of valves to selectively and gradually introduce a compressed refrigerant air stream into either a booster compressor branch having a booster compressor to increase the pressure ratio during high modes of liquid production or a bypass branch that bypasses the booster compressor to decrease the pressure ratio during low modes of liquid production. A recycle branch is connected to the booster compressor branch to allow compressed air to be independently recycled from the outlet to the inlet of the booster compressor during turndown from the high to the low liquid mode of liquid production to prevent surge.

Abstract: A system and method for separating air in an air separation plant is provided. The disclosed systems and methods divert a portion of the compressed, purified air stream to a bypass system configured to selectively produce a higher pressure compressed output stream or a lower pressure compressed output stream. The higher pressure and/or lower pressure compressed output streams are cooled in a main heat exchanger by indirect heat transfer with a plurality of product streams from the air separation plant and then rectified in the distillation column system. A second portion of the compressed, purified air stream is partially cooled in the main heat exchanger and expanding in a turbo-expander to produce power and an exhaust stream which is directed to the distillation column system of the air separation plant where it imparts additional refrigeration generated by the expansion of the compressed air stream in the turbo-expander.

Abstract: A method and apparatus for separating air in which production of the liquid products can be selectively varied between high and low production rates by varying the pressure ratio across a turboexpander used in imparting refrigeration with the use of a branched flow path. The branched flow path has a system of valves to selectively and gradually introduce a compressed refrigerant air stream into either a booster compressor branch having a booster compressor to increase the pressure ratio during high modes of liquid production or a bypass branch that bypasses the booster compressor to decrease the pressure ratio during low modes of liquid production. A recycle branch is connected to the booster compressor branch to allow compressed air to be independently recycled from the outlet to the inlet of the booster compressor during turndown from the high to the low liquid mode of liquid production to prevent surge.