Patents by Inventor Catherine M. F. Rae

Catherine M. F. Rae has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8703045
    Abstract: The present invention relates to a method of manufacturing a multiple composition component 10, comprising: arranging first, second and third constituent parts 40, 30, 42 having first, second and third compositions respectively A, B, C so that the first constituent part 40 shares a first boundary with the second constituent part 30 and the second constituent part 30 shares a second boundary with the third constituent part 40. The first, second and third constituent parts 40, 30, 42 are each either a powder or a solid so that the first and second boundaries are each a solid adjacent to a powder. The arrangement is then processed so as to form a single solid component having first, second and third regions 16, 18, 20 having first, second and third compositions A, B, C respectively.
    Type: Grant
    Filed: November 15, 2010
    Date of Patent: April 22, 2014
    Assignee: Rolls-Royce PLC
    Inventors: Robert J. Mitchell, Catherine M. F. Rae, Mark C. Hardy, Shaun R. Holmes
  • Patent number: 8056407
    Abstract: A method of assessing the degradation of an oxide-forming coating on a component after a period of operational use of the component, said degradation of the coating being caused by depletion of the oxide-forming element within a remnant coating layer due to inter-diffusion of said element between the remnant coating and both an outer oxide layer and an inner, secondary diffusion layer, wherein a depletion parameter indicative of the depletion of the oxide-forming element in the remnant coating layer varies as a function of the surface roughness of the coated component, the method comprising the steps of: carrying out a non-destructive, quantitative measurement of the surface roughness of the component after said period of operational use; and, based on an estimation of the functional relationship between the surface roughness and the depletion parameter, using the result of said measurement of surface roughness to quantitatively assess the degradation of the coating.
    Type: Grant
    Filed: September 16, 2008
    Date of Patent: November 15, 2011
    Assignee: Rolls-Royce PLC
    Inventors: Stephen M. Bagnall, Julian C. Mason-Flucke, Catherine M. F. Rae, Siavash Pahlavanyali
  • Publication number: 20110123386
    Abstract: The present invention relates to a method of manufacturing a multiple composition component 10, comprising: arranging first, second and third constituent parts 40, 30, 42 having first, second and third compositions respectively A, B, C so that the first constituent part 40 shares a first boundary with the second constituent part 30 and the second constituent part 30 shares a second boundary with the third constituent part 40. The first, second and third constituent parts 40, 30, 42 are each either a powder or a solid so that the first and second boundaries are each a solid adjacent to a powder. The arrangement is then processed so as to form a single solid component having first, second and third regions 16, 18, 20 having first, second and third compositions A, B, C respectively.
    Type: Application
    Filed: November 15, 2010
    Publication date: May 26, 2011
    Applicant: ROLLS-ROYCE PLC
    Inventors: Robert J. MITCHELL, Catherine M.F. RAE, Mark C. HARDY, Shaun R. HOLMES
  • Publication number: 20110103961
    Abstract: A method of producing an oxide dispersion strengthened nickel-base superalloy, comprising introducing an oxide dispersoid material into a plasma gun of a plasma spray apparatus, where it is sublimed and turned to vapour; and introducing a nickel-base superalloy material into the plasma spray apparatus at a cooler location, downstream of the plasma gun, such that the oxide dispersoid material condenses on the superalloy material to produce the oxide dispersion strengthened nickel-base superalloy.
    Type: Application
    Filed: September 27, 2010
    Publication date: May 5, 2011
    Applicant: ROLLS-ROYCE PLC
    Inventors: Neil E. GLOVER, Catherine M.F. RAE, Mark C. HARDY, Robert J. MITCHELL
  • Publication number: 20100043929
    Abstract: A single crystal component comprising a first region and a second region. The component comprising a nickel base single crystal superalloy having a gamma phase matrix and gamma prime phase precipitates distributed in the gamma phase matrix. The first region of the component comprises a bi-modal distribution of gamma prime phase precipitates in the gamma phase matrix and the second region of the component comprising a uni-modal distribution of gamma prime phase precipitates in the gamma phase matrix.
    Type: Application
    Filed: July 29, 2009
    Publication date: February 25, 2010
    Applicant: ROLLS-ROYCE PLC
    Inventors: Robert A. Hobbs, Sammy Tin, Catherine M.F. Rae, Robert J. Mitchell
  • Publication number: 20090078032
    Abstract: A method of assessing the degradation of an oxide-forming coating on a component after a period of operational use of the component, said degradation of the coating being caused by depletion of the oxide-forming element within a remnant coating layer due to inter-diffusion of said element between the remnant coating and both an outer oxide layer and an inner, secondary diffusion layer, wherein a depletion parameter indicative of the depletion of the oxide-forming element in the remnant coating layer varies as a function of the surface roughness of the coated component, the method comprising the steps of: carrying out a non-destructive, quantitative measurement of the surface roughness of the component after said period of operational use; and, based on an estimation of the functional relationship between the surface roughness and the depletion parameter, using the result of said measurement of surface roughness to quantitatively assess the degradation of the coating.
    Type: Application
    Filed: September 16, 2008
    Publication date: March 26, 2009
    Applicant: ROLLS-ROYCE PLC
    Inventors: Stephen M. Bagnall, Julian C. Mason-Flucke, Catherine M.F. Rae, Siavash Pahlavanyali