Abstract: A method for manufacturing a plastic speaker grill is provided. The method includes the steps of providing a base member having a first side and an opposing second side and defining a thickness therebetween. The base member has a plurality of spaced blind holes wherein the first side is in communication with the plurality of blind holes and the second side defines a surface that is generally uniform and uninterrupted. The method further includes cutting the base member proximate the second side to remove a portion of the base member and define the speaker grill, and in response to cutting the base member, exposing the blind holes wherein the blind holes define apertures that extend completely through the speaker grill. A plastic speaker grill is provided having tightly-spaced and miniscule apertures.