Patents by Inventor Chad Michael Hosack

Chad Michael Hosack has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10128102
    Abstract: Disclosed are pre-wetting apparatus designs and methods for cleaning solid contaminants from substrates prior to through resist deposition of metal. In some embodiments, a pre-wetting apparatus includes a process chamber having a substrate holder, and at least one nozzle located directly above the wafer substrate and configured to deliver pre-wetting liquid (e.g., degassed deionized water) onto the substrate at a grazing angle of between about 5 and 45 degrees. In some embodiments the nozzle is a fan nozzle configured to deliver the liquid to the center of the substrate, such that the liquid first impacts the substrate in the vicinity of the center and then flows over the center of the substrate. In some embodiments the substrate is rotated unidirectionally or bidirectionally during pre-wetting with multiple accelerations and decelerations, which facilitate removal of contaminants.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: November 13, 2018
    Assignee: Novellus Systems, Inc.
    Inventors: Lee Peng Chua, Bryan L. Buckalew, Thomas Anand Ponnuswamy, Brian Paul Blackman, Chad Michael Hosack, Steven T. Mayer
  • Patent number: 10092933
    Abstract: Disclosed herein are methods of cleaning a lipseal and/or cup bottom of an electroplating device by removing metal deposits accumulated in prior electroplating operations. The methods may include orienting a nozzle such that it is pointed substantially at the inner circular edge of the lipseal and/or cup bottom, and dispensing a stream of cleaning solution from the nozzle such that the stream contacts the inner circular edge of the lipseal and/or cup bottom while they are being rotated, removing metal deposits. In some embodiments, the stream has a velocity component against the rotational direction of the lipseal and/or cup bottom. In some embodiments, the deposits may include a tin/silver alloy. Also disclosed herein are cleaning apparatuses for mounting in electroplating devices and for removing electroplated metal deposits from their lipseals and/or cup bottoms. In some embodiments, the cleaning apparatuses may include a jet nozzle.
    Type: Grant
    Filed: March 28, 2013
    Date of Patent: October 9, 2018
    Assignee: Novellus Systems, Inc.
    Inventors: Santosh Kumar, Bryan L. Buckalew, Steven T. Mayer, Thomas Ponnuswamy, Chad Michael Hosack, Robert Rash, Lee Peng Chua, David Porter
  • Publication number: 20170148627
    Abstract: Disclosed are pre-wetting apparatus designs and methods for cleaning solid contaminants from substrates prior to through resist deposition of metal. In some embodiments, a pre-wetting apparatus includes a process chamber having a substrate holder, and at least one nozzle located directly above the wafer substrate and configured to deliver pre-wetting liquid (e.g., degassed deionized water) onto the substrate at a grazing angle of between about 5 and 45 degrees. In some embodiments the nozzle is a fan nozzle configured to deliver the liquid to the center of the substrate, such that the liquid first impacts the substrate in the vicinity of the center and then flows over the center of the substrate. In some embodiments the substrate is rotated unidirectionally or bidirectionally during pre-wetting with multiple accelerations and decelerations, which facilitate removal of contaminants.
    Type: Application
    Filed: February 3, 2017
    Publication date: May 25, 2017
    Inventors: Lee Peng Chua, Bryan L. Buckalew, Thomas Anand Ponnuswamy, Brian Paul Blackman, Chad Michael Hosack, Steven T. Mayer
  • Patent number: 9613833
    Abstract: Disclosed are pre-wetting apparatus designs and methods for cleaning solid contaminants from substrates prior to through resist deposition of metal. In some embodiments, a pre-wetting apparatus includes a process chamber having a substrate holder, and at least one nozzle located directly above the wafer substrate and configured to deliver pre-wetting liquid (e.g., degassed deionized water) onto the substrate at a grazing angle of between about 5 and 45 degrees. In some embodiments the nozzle is a fan nozzle configured to deliver the liquid to the center of the substrate, such that the liquid first impacts the substrate in the vicinity of the center and then flows over the center of the substrate. In some embodiments the substrate is rotated unidirectionally or bidirectionally during pre-wetting with multiple accelerations and decelerations, which facilitate removal of contaminants.
    Type: Grant
    Filed: February 18, 2014
    Date of Patent: April 4, 2017
    Assignee: Novellus Systems, Inc.
    Inventors: Lee Peng Chua, Bryan L. Buckalew, Thomas Anand Ponnuswamy, Brian Blackman, Chad Michael Hosack, Steven T. Mayer
  • Publication number: 20140230860
    Abstract: Disclosed are pre-wetting apparatus designs and methods for cleaning solid contaminants from substrates prior to through resist deposition of metal. In some embodiments, a pre-wetting apparatus includes a process chamber having a substrate holder, and at least one nozzle located directly above the wafer substrate and configured to deliver pre-wetting liquid (e.g., degassed deionized water) onto the substrate at a grazing angle of between about 5 and 45 degrees. In some embodiments the nozzle is a fan nozzle configured to deliver the liquid to the center of the substrate, such that the liquid first impacts the substrate in the vicinity of the center and then flows over the center of the substrate. In some embodiments the substrate is rotated unidirectionally or bidirectionally during pre-wetting with multiple accelerations and decelerations, which facilitate removal of contaminants.
    Type: Application
    Filed: February 18, 2014
    Publication date: August 21, 2014
    Applicant: Novellus Systems, Inc.
    Inventors: Lee Peng Chua, Bryan L. Buckalew, Thomas Anand Ponnuswamy, Brian Blackman, Chad Michael Hosack, Steven T. Mayer
  • Publication number: 20130292254
    Abstract: Disclosed herein are methods of cleaning a lipseal and/or cup bottom of an electroplating device by removing metal deposits accumulated in prior electroplating operations. The methods may include orienting a nozzle such that it is pointed substantially at the inner circular edge of the lipseal and/or cup bottom, and dispensing a stream of cleaning solution from the nozzle such that the stream contacts the inner circular edge of the lipseal and/or cup bottom while they are being rotated, removing metal deposits. In some embodiments, the stream has a velocity component against the rotational direction of the lipseal and/or cup bottom. In some embodiments, the deposits may include a tin/silver alloy. Also disclosed herein are cleaning apparatuses for mounting in electroplating devices and for removing electroplated metal deposits from their lipseals and/or cup bottoms. In some embodiments, the cleaning apparatuses may include a jet nozzle.
    Type: Application
    Filed: March 28, 2013
    Publication date: November 7, 2013
    Inventors: Santosh Kumar, Bryan L. Buckalew, Steven T. Mayer, Thomas Ponnuswamy, Chad Michael Hosack, Robert Rash, Lee Peng Chua, David Porter