Patents by Inventor Chad Rue

Chad Rue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250095959
    Abstract: Methods include conditioning at least a portion of a gas delivery system with a carbon-based conditioning agent to provide a carbon-based residual, and etching a substrate with a focused ion beam, in the presence of an ammonia-based delayering agent provided by the gas delivery system and in the presence of the carbon-based residual, wherein the carbon-based residual reduces a topographical variation of a depth of the etching. Apparatus include a focused ion beam system configured to deliver a focused ion beam to a sample, and a pre-conditioned gas delivery system configured to deliver an ammonia-based delayering agent to the sample at least while the focused ion beam is being delivered to the sample, wherein the pre-conditioned gas delivery system includes a carbon-based residual in the gas delivery system, wherein a portion of the carbon-based residual is present at the sample during the etching of the sample with the ammonia-based delayering agent.
    Type: Application
    Filed: September 19, 2023
    Publication date: March 20, 2025
    Applicant: FEI Company
    Inventors: Chad Rue, Lilly Landers, Jason Arjavac, Gavin Mitchson
  • Publication number: 20240429018
    Abstract: Methods and systems for imaging a sample with a charged particle microscope comprises after scanning a region of interest (ROI) of a sample with an electron beam and acquiring X-rays emitted from the sample, scanning the ROI with an ion beam and acquiring ion-induced photons emitted from the sample. A spatial distribution of multiple elements in the sample may be determined based on both the acquired X-rays and the acquired ion-induced photons.
    Type: Application
    Filed: September 9, 2024
    Publication date: December 26, 2024
    Inventors: Garrett BUDNIK, Chengge JIAO, Mostafa MAAZOUZ, Suzanna OFFICER, Galen GLEDHILL, Chad RUE
  • Publication number: 20240331969
    Abstract: To reduce charging artifacts in electron microscopy, a notched ring of sputterable material can be situated about a sample surface. An ion beam can be directed through a notch at to sputter the sputterable material onto the sample surface. Sputtering can be performed after low-angle focused ion beam (FIB) milling at the same sample tilts. The sample can be rotated about an axis and sputtering performed at multiple rotation angles. Upon sputtering of the conductive coating, the sample can be reoriented and imaged. These steps can be repeated to produce a 2D image stack for 3D image reconstruction.
    Type: Application
    Filed: March 30, 2023
    Publication date: October 3, 2024
    Applicant: FEI Company
    Inventor: Chad Rue
  • Publication number: 20240222068
    Abstract: Methods include arranging a substrate in a vacuum chamber of a charged particle beam microscope, wherein the substrate is held at a cryogenic temperature, and depositing on the substrate at the cryogenic temperature a condensate precursor that is stored in a crucible, wherein the deposited condensate precursor forms a deposition layer on the substrate. An apparatus include a vacuum chamber configured to support a substrate, a condensate precursor system coupled to the vacuum chamber, wherein a vacuum pump is configured to draw a vacuum on a storage reservoir to reduce a vapor pressure build-up of a one or more volatile contaminants in the storage reservoir and thereby reduce a deposition of the one or more contaminants on the substrate during the condensing of the condensate precursor on the substrate. A condensate precursor can comprise a transition metal center comprising hafnium or osmium. Related deposition and cap layers are disclosed.
    Type: Application
    Filed: December 30, 2022
    Publication date: July 4, 2024
    Applicant: FEI Company
    Inventors: Jing Wang, Chad Rue, Aurelien Philippe Jean Maclou Botman
  • Patent number: 11798804
    Abstract: A method and apparatus for material deposition onto a sample to form a protective layer composed of at least two materials that have been formulated and arranged according to the material properties of the sample.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: October 24, 2023
    Assignee: FEI Company
    Inventors: Brian Roberts Routh, Thomas G. Miller, Chad Rue, Noel Thomas Franco
  • Patent number: 11735404
    Abstract: The invention relates to a method, a device and a system for the treatment of biological frozen samples using plasma focused ion beams (FIB). The samples can then be used for mass spectrometry (MS), genomics, such as gene sequencing analysis or next generation sequencing (NGS) analysis, and proteomics. The present invention particularly relates to a method of treatment of at least one biological sample. This method is particularly used for high performance microscopy, proteomics analytics, sequencing, such as NGS etc. According to the present invention the method comprises the steps of providing at least one biological sample in frozen form. The milling treats at least one part of the sample by a plasma ion beam comprising at least one of an O+ and/or a Xe+ plasma.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: August 22, 2023
    Assignee: FEI Company
    Inventors: Alex De Marco, Sergey Gorelick, Chad Rue, Joseph Christian, Kenny Mani, Steven Randolph, Matthias Langhorst
  • Patent number: 11651924
    Abstract: Methods of producing microrods for electron emitters and associated microrods and electron emitters. In one example, a method of producing a microrod for an electron emitter comprises providing a bulk crystal ingot, removing a first plate from the bulk crystal ingot, reducing a thickness of the first plate to produce a second plate, and milling the second plate to produce one or more microrods. In another example, a microrod for an electron emitter comprises a microrod tip region that comprises a nanoneedle that in turn comprises a nanorod and a nanoprotrusion tip. The microrod and the nanoneedle are integrally formed from a bulk crystal ingot by sequentially: (i) removing the microrod from the bulk crystal ingot; (ii) coarse processing the microrod tip region to produce the nanorod; and (iii) fine processing the nanorod to produce the nanoprotrusion tip.
    Type: Grant
    Filed: June 22, 2022
    Date of Patent: May 16, 2023
    Assignee: FEI Company
    Inventors: Kun Liu, Chad Rue, Alan Stephen Bahm
  • Publication number: 20230095798
    Abstract: Methods and systems for imaging a sample with a charged particle microscope comprises after scanning a region of interest (ROI) of a sample with an electron beam and acquiring X-rays emitted from the sample, scanning the ROI with an ion beam and acquiring ion-induced photons emitted from the sample. A spatial distribution of multiple elements in the sample may be determined based on both the acquired X-rays and the acquired ion-induced photons.
    Type: Application
    Filed: September 30, 2021
    Publication date: March 30, 2023
    Applicant: FEI Company
    Inventors: Garrett BUDNIK, Chengge JIAO, Mostafa MAAZOUZ, Suzanna OFFICER, Galen Gledhill, Chad Rue
  • Patent number: 11069523
    Abstract: A method and apparatus for material deposition onto a sample to form a protective layer composed of at least two materials that have been formulated and arranged according to the material properties of the sample.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: July 20, 2021
    Assignee: FEI Company
    Inventors: Brian Roberts Routh, Jr., Thomas G. Miller, Chad Rue, Noel Thomas Franco
  • Patent number: 11062879
    Abstract: Method for preparing site-specific, plan-view lamellae from multilayered microelectronic devices. A focused ion beam that is directed, with an etch-assisting gas, toward an uppermost layer of a device removes at least that uppermost layer and thereby exposes an underlying layer over, or comprising, a target area from which the site-specific, plan-view lamella is to be prepared, wherein the focused ion beam is in a face-on orientation in removing the uppermost layer to expose the underlying layer. In a preferred embodiment, the etch-assisting gas comprises methyl nitroacetate. In alternative embodiments, the etch-assisting gas is methyl acetate, ethyl acetate, ethyl nitroacetate, propyl acetate, propyl nitroacetate, nitro ethyl acetate, methyl methoxyacetate, or methoxy acetylchloride.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: July 13, 2021
    Assignee: FEI Company
    Inventors: Noel Thomas Franco, Kenny Mani, Chad Rue, Joe Christian, Jeffrey Blackwood
  • Publication number: 20210118678
    Abstract: A method and apparatus for material deposition onto a sample to form a protective layer composed of at least two materials that have been formulated and arranged according to the material properties of the sample.
    Type: Application
    Filed: December 9, 2020
    Publication date: April 22, 2021
    Applicant: FEI Company
    Inventors: Brian Roberts Routh, Thomas G. Miller, Chad Rue, Noel Thomas Franco
  • Publication number: 20210118646
    Abstract: Methods and apparatuses disclosed herein for large-area 3D analysis of samples using glancing incidence FIB milling. An example method at least includes milling, with a focused ion beam, a sample at a shallow angle and at a plurality of rotational orientations to remove a layer of the sample and to expose a surface, and after milling, imaging, with a charged particle beam, the exposed surface of the sample.
    Type: Application
    Filed: October 19, 2020
    Publication date: April 22, 2021
    Applicant: FEI Company
    Inventors: Chad Rue, Jing Wang, Aurelien Philippe Jean Maclou Botman, Joe Christian, Kenny Mani, Gabriella Kiss
  • Publication number: 20210066056
    Abstract: The invention relates to a method, a device and a system for the treatment of biological frozen samples using plasma focused ion beams (FIB). The samples can then be used for mass spectrometry (MS), genomics, such as gene sequencing analysis or next generation sequencing (NGS) analysis, and proteomics. The present invention particularly relates to a method of treatment of at least one biological sample. This method is particularly used for high performance microscopy, proteomics analytics, sequencing, such as NGS etc. According to the present invention the method comprises the steps of providing at least one biological sample in frozen form. The milling treats at least one part of the sample by a plasma ion beam comprising at least one of an O+ and/or a Xe+ plasma.
    Type: Application
    Filed: September 10, 2020
    Publication date: March 4, 2021
    Inventors: Alex DE MARCO, Sergey GORELICK, Chad RUE, Joseph CHRISTIAN, Kenny MANI, Steven RANDOLPH, Matthias LANGHORST
  • Patent number: 10930514
    Abstract: Techniques for planarizing surfaces are disclosed herein. One example includes orienting a surface of a sample to a charged particle beam axis, the sample including a first layer formed from first and second materials, the first material patterned into a plurality of parallel lines and disposed in the second material, where the surface is oriented to form a shallow angle with the charged particle beam axis and to arrange the plurality of parallel lines perpendicular to the charged particle beam axis, providing a charged particle beam toward the surface, providing a gas to the surface, and selectively etching, with ion induced chemical etching, the second material at least down to a top surface of the first material, the charged particle induced etching stimulated due to concurrent presence of the charged particle beam and the gas over the surface of the sample.
    Type: Grant
    Filed: June 11, 2018
    Date of Patent: February 23, 2021
    Assignee: FEI Company
    Inventors: Philip Brundage, Zachary Klassen, Chad Rue
  • Publication number: 20200126756
    Abstract: Method for preparing site-specific, plan-view lamellae from multilayered microelectronic devices. A focused ion beam that is directed, with an etch-assisting gas, toward an uppermost layer of a device removes at least that uppermost layer and thereby exposes an underlying layer over, or comprising, a target area from which the site-specific, plan-view lamella is to be prepared, wherein the focused ion beam is in a face-on orientation in removing the uppermost layer to expose the underlying layer. In a preferred embodiment, the etch-assisting gas comprises methyl nitroacetate. In alternative embodiments, the etch-assisting gas is methyl acetate, ethyl acetate, ethyl nitroacetate, propyl acetate, propyl nitroacetate, nitro ethyl acetate, methyl methoxyacetate, or methoxy acetylchloride.
    Type: Application
    Filed: December 18, 2019
    Publication date: April 23, 2020
    Applicant: FEI Company
    Inventors: Noel Thomas Franco, Kenny Mani, Chad Rue, Joe Christian, Jeffrey Blackwood
  • Patent number: 10546719
    Abstract: Method for preparing site-specific, plan-view lamellae from multilayered microelectronic devices. A focused ion beam that is directed, with an etch-assisting gas, toward an uppermost layer of a device removes at least that uppermost layer and thereby exposes an underlying layer over, or comprising, a target area from which the site-specific, plan-view lamella is to be prepared, wherein the focused ion beam is in a face-on orientation in removing the uppermost layer to expose the underlying layer. In a preferred embodiment, the etch-assisting gas comprises methyl nitroacetate. In alternative embodiments, the etch-assisting gas is methyl acetate, ethyl acetate, ethyl nitroacetate, propyl acetate, propyl nitroacetate, nitro ethyl acetate, methyl methoxyacetate, or methoxy acetylchloride.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: January 28, 2020
    Assignee: FEI Company
    Inventors: Noel Thomas Franco, Kenny Mani, Chad Rue, Joe Christian, Jeffrey Blackwood
  • Publication number: 20190378689
    Abstract: Techniques for planarizing surfaces are disclosed herein. One example includes orienting a surface of a sample to a charged particle beam axis, the sample including a first layer formed from first and second materials, the first material patterned into a plurality of parallel lines and disposed in the second material, where the surface is oriented to form a shallow angle with the charged particle beam axis and to arrange the plurality of parallel lines perpendicular to the charged particle beam axis, providing a charged particle beam toward the surface, providing a gas to the surface, and selectively etching, with ion induced chemical etching, the second material at least down to a top surface of the first material, the charged particle induced etching stimulated due to concurrent presence of the charged particle beam and the gas over the surface of the sample.
    Type: Application
    Filed: June 11, 2018
    Publication date: December 12, 2019
    Inventors: Philip BRUNDAGE, Zachary KLASSEN, Chad RUE
  • Patent number: 10347463
    Abstract: Method and system for enhanced charged particle beam processes for carbon removal. With the method and system for enhancing carbon removal, associated method and system for decreasing levels of carbon impurity in depositions, also using a precursor gas in charged particle beam processes (and particularly focused ion beam methodologies), are provided. In a preferred embodiment, the precursor gas comprises methyl nitroacetate. In alternative embodiments, the precursor gas is methyl acetate, ethyl acetate, ethyl nitroacetate, propyl acetate, propyl nitroacetate, nitro ethyl acetate, methyl methoxyacetate, or methoxy acetylchloride.
    Type: Grant
    Filed: December 9, 2016
    Date of Patent: July 9, 2019
    Assignee: FEI Company
    Inventors: Chad Rue, Joe Christian, Kenny Mani, Noel Thomas Franco
  • Publication number: 20190206664
    Abstract: The invention relates to a method, a device and a system for the treatment of biological frozen samples using plasma focused ion beams (FIB). The samples can then be used for mass spectrometry (MS), genomics, such as gene sequencing analysis or next generation sequencing (NGS) analysis, and proteomics. The present invention particularly relates to a method of treatment of at least one biological sample. This method is particularly used for high performance microscopy, proteomics analytics, sequencing, such as NGS etc. According to the present invention the method comprises the steps of providing at least one biological sample in frozen form. The milling treats at least one part of the sample by a plasma ion beam comprising at least one of an O+ and/or a Xe+ plasma.
    Type: Application
    Filed: December 19, 2018
    Publication date: July 4, 2019
    Inventors: Alex DE MARCO, Sergey GORELICK, Chad RUE, Joseph CHRISTIAN, Kenny MANI, Steven RANDOLPH, Matthias LANGHORST
  • Patent number: 10325754
    Abstract: Implanting a material in a pattern hardens the material in the pattern for subsequent etching. When the region is etched, by ion beam sputtering, chemically enhanced charged particle beam etching, or chemical etching, a thicker structure remains because of the reduced etch rate of the hardened pattern. The invention is particularly useful for the preparation of thin lamella for viewing on a transmission electron microscope.
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: June 18, 2019
    Assignee: FEI COMPANY
    Inventors: David Foord, Chad Rue