Abstract: A terminal holding device, a crimping hand tool and a method of positioning a terminal in a die assembly of a crimping hand tool. The terminal holding device includes a base having at least one slot provided therein. A terminal holder is movably mounted on the base. The terminal holder has terminal receiving areas for receiving terminals therein. The terminal holder has at least one mounting projection extending therefrom. The at least one mounting projection of the terminal holder is positioned in the at least one slot of the base. The at least one slot is configured to allow the at least one mounting projection to be moved in a linear direction relative to the base and rotated in the slots, allowing the terminal holder and the terminals to be properly positioned relative to the crimping hand tool.

Abstract: A terminal feeding assembly includes a translation device having a guide track, a terminal gripper movable along the guide track, and a translation drive connected to the terminal gripper. The translation drive moves the terminal gripper along the guide track from a gripping position outside of a crimping area of a crimping assembly to a crimping position in the crimping area while the terminal gripper grips a terminal.

Abstract: A terminal cutter includes a tool frame having a first cutting member coupled to an upper handle having a first cutting surface for cutting a terminal from a carrier strip and a second cutting member coupled to a lower handle having a second cutting surface for cutting the terminal from the carrier strip. A terminal strip guide assembly is coupled to the upper handle and/or the lower handle offset from the first and second cutting members. The terminal strip guide assembly includes a strip guide having a slot receiving the carrier strip and having a guide surface adjacent the slot. The guide surface is configured to engage the terminal to locate the terminal relative to the terminal strip guide assembly and to control a depth of the carrier strip received in the slot.

Abstract: A cable stripping fixture includes a depth gauge block having a first plurality of cable openings formed therein. Each of the first plurality of cable openings is sized to receive at least a portion of a first type of cable. A guide plate is fixed to the depth gauge block and includes a second plurality of cable openings formed therethrough. Each of the second cable openings is coaxially aligned with one of the first plurality of cable openings. A blade holder of the fixture is connected to one of the depth gauge block or the guide plate, and is movable between a cutting position and a cable insertion position. A blade is fixed to the blade holder for engaging with a cable inserted into the depth gauge block and the guide plate.

Abstract: A terminal feeding assembly includes a translation device having a guide track, a terminal gripper movable along the guide track, and a translation drive connected to the terminal gripper. The translation drive moves the terminal gripper along the guide track from a gripping position outside of a crimping area of a crimping assembly to a crimping position in the crimping area while the terminal gripper grips a terminal.

Abstract: A terminal holding device, a crimping hand tool and a method of positioning a terminal in a die assembly of a crimping hand tool. The terminal holding device includes a base having at least one slot provided therein. A terminal holder is movably mounted on the base. The terminal holder has terminal receiving areas for receiving terminals therein. The terminal holder has at least one mounting projection extending therefrom. The at least one mounting projection of the terminal holder is positioned in the at least one slot of the base. The at least one slot is configured to allow the at least one mounting projection to be moved in a linear direction relative to the base and rotated in the slots, allowing the terminal holder and the terminals to be properly positioned relative to the crimping hand tool.

Abstract: A hand crimp tool includes a handle having upper and lower handles having upper and lower handgrips hand squeezed to close the hand crimp tool. The hand crimp tool includes a head having upper and lower jaws defining a crimp zone therebetween. The lower jaw includes an anvil holding a terminal and the upper jaw includes a crimper crimping the terminal. The hand crimp tool includes a wire inserter coupled to the head having a carriage movable between an advanced position and a retracted position. The wire inserter has a wire clamp holding a wire in the carriage and the wire inserter moves the wire relative to the head to position and hold the wire in the terminal during crimping of the terminal between the anvil and the crimper.

Abstract: A wire clamp includes a base and first and second jaws. The first jaw is pivotally mounted to a first upright portion of the base via a first pivot axle, and the second jaw is pivotally mounted to a second upright portion of the base via a second pivot axle. The first and second jaws crisscross each other at an overlap area, and are spring-biased to pivot relative to the base towards a closed position. Respective hook members of the first and second jaws define a mouth above the overlap area that is configured to receive a wire. A size of the mouth adjusts automatically to a size of the wire within the mouth as the first and second jaws pivot towards the closed position. The wire may be held within the mouth in an in-line orientation with a corresponding terminal to which the wire will be crimped.

Abstract: A hand crimp tool includes a handle having upper and lower handles having upper and lower handgrips hand squeezed to close the hand crimp tool. The hand crimp tool includes a head having upper and lower jaws defining a crimp zone therebetween. The lower jaw includes an anvil holding a terminal and the upper jaw includes a crimper crimping the terminal. The hand crimp tool includes a wire inserter coupled to the head having a carriage movable between an advanced position and a retracted position. The wire inserter has a wire clamp holding a wire in the carriage and the wire inserter moves the wire relative to the head to position and hold the wire in the terminal during crimping of the terminal between the anvil and the crimper.

Abstract: A terminal locator for holding a terminal in a crimping zone of a terminal crimping device includes a housing configured to be positioned forward of crimp tooling defining the crimping zone. The housing has a terminal cavity extending along a terminal axis configured to receive the terminal such that a crimp barrel of the terminal extends rearward of the housing along the terminal axis into the crimping zone for crimping to a wire. A spacer is held by the housing. The spacer has a spacer blocking surface configured to locate the terminal and block axial rearward movement of the terminal. A latch is held by the housing. The latch is deflectable to allow insertion and removal of the terminal from the terminal cavity, the latch having a latch blocking surface configured to locate the terminal and block axial forward movement of the terminal.

Abstract: A wire clamp includes a base and first and second jaws. The first jaw is pivotally mounted to a first upright portion of the base via a first pivot axle, and the second jaw is pivotally mounted to a second upright portion of the base via a second pivot axle. The first and second jaws crisscross each other at an overlap area, and are spring-biased to pivot relative to the base towards a closed position. Respective hook members of the first and second jaws define a mouth above the overlap area that is configured to receive a wire. A size of the mouth adjusts automatically to a size of the wire within the mouth as the first and second jaws pivot towards the closed position. The wire may be held within the mouth in an in-line orientation with a corresponding terminal to which the wire will be crimped.

Abstract: A terminal cutter includes a tool frame having a first cutting member coupled to an upper handle having a first cutting surface for cutting a terminal from a carrier strip and a second cutting member coupled to a lower handle having a second cutting surface for cutting the terminal from the carrier strip. A terminal strip guide assembly is coupled to the upper handle and/or the lower handle offset from the first and second cutting members. The terminal strip guide assembly includes a strip guide having a slot receiving the carrier strip and having a guide surface adjacent the slot. The guide surface is configured to engage the terminal to locate the terminal relative to the terminal strip guide assembly and to control a depth of the carrier strip received in the slot.

Abstract: A tape dispensing tool includes a hub, a fixed holder arm, and an adjustable holder arm. The hub extends through a core of a roll of tape. The fixed holder arm extends from the hub along a first side of the roll of tape and has a fixed orientation relative to the hub. The fixed holder arm includes a first cradle configured to receive a cable bundle therein. The adjustable holder arm extends from the hub along an opposite, second side of the roll of tape. The adjustable holder arm includes a second cradle configured to receive the cable bundle therein. The adjustable holder arm has an adjustable position relative to the hub and the fixed holder arm to select an angular position of the second cradle relative to the first cradle for setting an overlap amount as the tape is applied to the cable bundle.

Abstract: A terminal locator for holding a terminal in a crimping zone of a terminal crimping device includes a housing configured to be positioned forward of crimp tooling defining the crimping zone. The housing has a terminal cavity extending along a terminal axis configured to receive the terminal such that a crimp barrel of the terminal extends rearward of the housing along the terminal axis into the crimping zone for crimping to a wire. A spacer is held by the housing. The spacer has a spacer blocking surface configured to locate the terminal and block axial rearward movement of the terminal. A latch is held by the housing. The latch is deflectable to allow insertion and removal of the terminal from the terminal cavity, the latch having a latch blocking surface configured to locate the terminal and block axial forward movement of the terminal.

Abstract: A tape dispensing tool includes holder assembly and an applicator member. The holder assembly has a base portion and a retainer head that are spaced apart by a recess. A leader tape segment extends across the recess from a tape roll held by the base portion to the retainer head. The applicator member is moveably coupled to the holder assembly rearward of the leader tape segment. The applicator member includes a receiving surface and a pressing surface angled relative to one another. The cable bundle forces a proximal portion of the leader tape segment against the receiving surface as the cable bundle is received in the recess, which moves the applicator member. The movement of the applicator member causes the pressing surface to force a distal portion of the leader tape segment against the cable bundle to adhere the leader tape segment to the cable bundle.

Abstract: A tape dispensing tool includes a hub, a fixed holder arm, and an adjustable holder arm. The hub extends through a core of a roll of tape. The fixed holder arm extends from the hub along a first side of the roll of tape and has a fixed orientation relative to the hub. The fixed holder arm includes a first cradle configured to receive a cable bundle therein. The adjustable holder arm extends from the hub along an opposite, second side of the roll of tape. The adjustable holder arm includes a second cradle configured to receive the cable bundle therein. The adjustable holder arm has an adjustable position relative to the hub and the fixed holder arm to select an angular position of the second cradle relative to the first cradle for setting an overlap amount as the tape is applied to the cable bundle.

Abstract: A tape dispensing tool includes holder assembly and an applicator member. The holder assembly has a base portion and a retainer head that are spaced apart by a recess. A leader tape segment extends across the recess from a tape roll held by the base portion to the retainer head. The applicator member is moveably coupled to the holder assembly rearward of the leader tape segment. The applicator member includes a receiving surface and a pressing surface angled relative to one another. The cable bundle forces a proximal portion of the leader tape segment against the receiving surface as the cable bundle is received in the recess, which moves the applicator member. The movement of the applicator member causes the pressing surface to force a distal portion of the leader tape segment against the cable bundle to adhere the leader tape segment to the cable bundle.