Abstract: A method for treatment of produced water, particularly deoiled water, by evaporation. Methods use a vertical tube heat exchanger bundle where the brine is distributed in a falling film along the inside of the tube wall. Condensing steam causes a portion of the deoiled water to evaporate; this water vapor travels upward in a counterflow direction relative to the deoiled water. Evaporator sump volume is minimized, and evaporators may have a multi-piece construction to lower the center of gravity of an evaporator installation. This technology provides several advantages over conventional vertical tube co-current flow evaporators (where the vapor flows downward with the falling film). These advantages include a minimal total installed cost (TIC) and enhanced water chemistry management.

Abstract: Embodiments presented herein provide an evaporation based zero liquid discharge method for generation of up to 100% quality high pressure steam from produced water in the heavy oil production industry. De-oiled water is processed in an evaporation system producing a distillate that allows steam to be generated with either drum-type boilers operating at higher pressures or once-through steam generators (OTSGs) operating at higher vaporization rates. Evaporator blowdown is treated in a forced-circulation evaporator to provide a zero liquid discharge system that could recycle >98% of the deoiled water for industrial use. Exemplary embodiments of the invention provide at least one “straight sump” evaporator and at least one hybrid external mist eliminator. Embodiments of the evaporation method operate at a higher overall efficiency than those of the prior art by producing distillate at a higher enthalpy which minimizes the high pressure boiler preheating requirement.

Abstract: Embodiments presented herein provide an evaporation based zero liquid discharge method for generation of up to 100% quality high pressure steam from produced water in the heavy oil production industry. De-oiled water is processed in an evaporation system producing a distillate that allows steam to be generated with either drum-type boilers operating at higher pressures or once-through steam generators (OTSGs) operating at higher vaporization rates. Evaporator blowdown is treated in a forced-circulation evaporator to provide a zero liquid discharge system that could recycle >98% of the deoiled water for industrial use. Exemplary embodiments of the invention provide at least one “straight sump” evaporator and at least one hybrid external mist eliminator. Embodiments of the evaporation method operate at a higher overall efficiency than those of the prior art by producing distillate at a higher enthalpy which minimizes the high pressure boiler preheating requirement.

Abstract: Embodiments presented herein provide an evaporation based zero liquid discharge method for generation of up to 100% quality high pressure steam from produced water in the heavy oil production industry. De-oiled water is processed in an evaporation system producing a distillate that allows steam to be generated with either drum-type boilers operating at higher pressures or once-through steam generators (OTSGs) operating at higher vaporization rates. Evaporator blowdown is treated in a forced-circulation evaporator to provide a zero liquid discharge system that could recycle >98% of the deoiled water for industrial use. Exemplary embodiments of the invention provide at least one “straight sump” evaporator and at least one hybrid external mist eliminator. Embodiments of the evaporation method operate at a higher overall efficiency than those of the prior art by producing distillate at a higher enthalpy which minimizes the high pressure boiler preheating requirement.

Abstract: We provide an evaporator technology for treatment of produced water that may be deoiled water. Systems described herein utilize a vertical tube heat exchanger bundle where the brine is distributed in a falling film along the inside of the tube wall. Condensing steam causes a portion of the deoiled water to evaporate; this water vapor travels upward in a counterflow direction relative to the deoiled water. This evaporator technology provides several design advantages over the conventional vertical tube co-current flow evaporators (where the vapor flows downward with the falling film). These advantages include a minimal total installed cost (TIC) as well as offering optimal design features for water chemistry management.

Abstract: A method for neutralizing brines that contain high levels of silica accompanied with a high pH. Brine is processed through a reactor in which the pH is lowered and the resultant silica precipitate is adsorbed onto a sacrificial crystal structure. The resultant stream is then processed through a solids removal zone wherein the solids are removed and recovered for reuse. The neutralized solids-free brine is then suitable for down-hole injection in the heavy oil industry or further treatment by common water treatment methods if further adjustment is required for other industries.

Abstract: Embodiments presented herein provide an evaporation based zero liquid discharge method for generation of up to 100% quality high pressure steam from produced water in the heavy oil production industry. De-oiled water is processed in an evaporation system producing a distillate that allows steam to be generated with either drum-type boilers operating at higher pressures or once-through steam generators (OTSGs) operating at higher vaporization rates. Evaporator blowdown is treated in a forced-circulation evaporator to provide a zero liquid discharge system that could recycle>98% of the deoiled water for industrial use. Exemplary embodiments of the invention provide at least one “straight sump” evaporator and at least one hybrid external mist eliminator. Embodiments of the evaporation method operate at a higher overall efficiency than those of the prior art by producing distillate at a higher enthalpy which minimizes the high pressure boiler preheating requirement.

Abstract: A method for neutralizing brines that contain high levels of silica accompanied with a high pH. Brine is processed through a reactor in which the pH is lowered and the resultant silica precipitate is adsorbed onto a sacrificial crystal structure. The resultant stream is then processed through a solids removal zone wherein the solids are removed and recovered for reuse. The neutralized solids-free brine is then suitable for down-hole injection in the heavy oil industry or further treatment by common water treatment methods if further adjustment is required for other industries.