Abstract: An arrangement for supporting one or more bearings of a crankshaft assembly of a hydraulic fracturing pump includes a frame and one or more bearing supports. The frame is of a first material and defines one or more bearing support profiles. The bearing supports are of a second material different from the first material of the frame. The bearing supports are cast-in-place within the corresponding bearing support profiles of the frame and are configured to be in contact with an outer race of the corresponding bearings of the crankshaft assembly. Compared to the first material of the frame, the second material of the bearing supports is more effective at preventing slippage of the bearings.

Abstract: A pump assembly may include a bearing housing having a bore. The pump assembly may include a connecting rod connected to the bearing housing at a first end of the connecting rod and connected to a crosshead at a second end of the connecting rod via a wrist pin. The connecting rod may include a lubrication channel that extends within the connecting rod. The pump assembly may include a shell bearing in the bore of the bearing housing, the shell bearing having an inner surface and an outer surface. A portion of the inner surface of the shell bearing that contacts the crankshaft in a forward stroke of the crosshead may be uninterrupted by a groove or an aperture configured to direct lubrication fluid to the lubrication channel of the connecting rod.

Abstract: An intermittent flushing plunger packing assembly is described herein. The packing assembly includes a plurality of annular seals disposed about the plunger configured to reciprocate along a linear axis within the fluid bore of the pump, and an annular packing nut disposed circumferentially about the plunger and configured to retain the plurality of annular seals and adjust a combined height of the plurality of annular seals. A selected one of the plurality of annular seals proximate to the fluid cylinder of the pump has a flushing fluid chamber in fluid communication with a flushing fluid port coupled to a first one-way check valve allowing a pressurized flushing fluid to be introduced and retained within the flushing fluid chamber and creating a fluid barrier to prevent frac fluid in the fluid cylinder from bypassing the annular seals.

Abstract: A plate segment for a reciprocating pump power end frame assembly, the power end frame assembly having a pair of end plate segments and at least one middle plate segment disposed between the end plate segments. The plate segment consists of the middle plate segment or one of the pair of end plate segments and includes a plate having a front wall, a rear wall, a top wall, a bottom wall and a pair of sidewalls and at least one opening forming a bearing support surface, the opening extending through the plate. The plate segment further includes at least one extension extending from at least one of the sidewalls of the plate at a position to align with and contact a corresponding extension on an adjacently positioned plate.

Abstract: A linear pump assembly includes a cylinder piston disposed in a generally tubular internal cylinder chamber defined within a cylinder housing having first and second ends, a first plunger-cylinder rod securely coupled to a first end of the cylinder piston and disposed in a first generally tubular internal plunger chamber defined within a first plunger housing in linear alignment with the cylinder housing, and a second plunger-cylinder rod securely coupled to a second end of the cylinder piston and disposed in a second generally tubular internal plunger chamber defined within a second plunger housing in linear alignment with the cylinder housing and the first plunger housing. First and second fluid ends are coupled to the first and second plunger housings respectively, the first and second fluid ends each housing a suction valve and a discharge valve.

Abstract: An example system includes a fluid end having a block, a suction bore formed in the block, a suction valve seat disposed within the suction bore, and a suction valve disposed within the suction bore, the suction valve, in a closed position, being configured to contact the suction valve seat to seal the suction bore. The system also includes a rod configured to engage the suction valve, the rod being moveable between a first position and a second position, wherein in the first position the suction valve is in the closed position, and in the second position, engagement of the rod with the suction valve causes the suction valve to be in an open position.

Abstract: A modular stabilizer is provided for a reciprocating pump. The modular stabilizer includes at least one fluid dampening module incorporating a dampening material and forming a second fluid flow path in fluid communication with the first fluid flow path defined between the entry ports of the suction manifold. The second fluid flow path is an alternate fluid flow path branching from the first fluid flow path.

Abstract: A keyless timing gear assembly for securing a bull gear to a crankshaft of a power end of a reciprocating pump assembly, the keyless timing gear assembly including at least one actuator, an expansion member and at least one wedge member disposed between the at least one actuator and the expansion member, the wedge member having a sloped surface to slideably engage a corresponding sloped surface on the expansion member such that, in response to actuation of the at least one actuator, the at least one wedge member exerts a force on the expansion member for securing a bull gear to a crankshaft.

Abstract: A power end frame assembly for a reciprocating pump that includes a first and second end plate segment each including annular bearing support surfaces configured to support a crankshaft bearing assembly. At least one middle plate segment is disposed between the first and second end plate segments and includes an annular bearing support surface configured to support a crankshaft bearing assembly. The annular bearing support surfaces of the first and second end plate segments and the at least one middle plate segment each have a diameter and are coaxially aligned. The diameter of at least one of the first and second end plate segments is different from the diameter of the at least one middle plate segment to facilitate insertion and removal of the crankshaft bearing assembly from the power end frame assembly.

Abstract: A bull gear is provided for a reciprocating pump. The bull gear includes a hub extending around an axis of rotation of the bull gear. The bull gear includes a rim having a plurality of helical gear teeth extending along a circumference of the rim. The rim extends a width along the axis of rotation from a first side portion to a second side portion that is opposite the first side portion. The bull gear includes a web connecting the hub to the rim. The web extends a radial length from the first side portion of the rim to the hub.

Abstract: This disclosure presents a pumping system that includes a plunger disposed in a pressure cylinder that is operable to be displaced in a suction and a discharge stroke. A packing seal is disposed between the plunger and the pressure cylinder. A valve lock is disposed separate from the pressure cylinder and houses a suction valve and a discharge valve. A conduit fluidly couples the pressure cylinder with the valve block.

Abstract: A linear frac pump includes a fluid end having an inlet valve disposed proximate to an inlet port, and a discharge valve disposed proximate to a discharge port. The pump further includes a first plunger rod housed within a first plunger housing, the first plunger rod having first and second ends, the first end being in fluid communication with the fluid end, and the second end being coupled to a first actuator. The pump includes a second plunger rod housed within a plunger housing, the second plunger rod having first and second ends, the first end being in fluid communication with the fluid end, and the second end being coupled to a second actuator. The first and second plunger rods and housings are coupled to the fluid end and the first and second plunger rods operate in sync to drive fluids inward from the inlet port and outward via the discharge port being regulated by the inlet and discharge valves.

Abstract: A fluid end includes a fluid end block defining a chamber. A plunger is disposed in the chamber. An outlet fluid passage is formed in the fluid end block in communication with the fluid chamber. An inlet fluid passage formed in the fluid end block communicates with the fluid chamber. The inlet fluid passage includes a seat, an enlarged diameter downstream from the seat, and a neck downstream of the enlarged diameter. The neck has a lesser diameter than the enlarged diameter. An inlet valve is movably disposed in the inlet fluid passage and is sized and shaped to seal against the seat. A biasing member has a first and second end with respective first diameter and a second diameter disposed within the enlarged diameter. The second end is positioned against the neck. The second end diameter is greater than the neck.

Abstract: A linear pump includes a centrally-disposed drive system and a plunger having a center portion coupled to the drive system, and first and second fluid ends disposed at the first and second ends of the plunger. The pump further includes first and second packing seals each being disposed about the plunger to isolate fluids within the respective first and second fluid ends. First and second adapters are disposed at an interface between the drive system and respective first and second fluid ends, each adapter incorporating an angled deflector configured to deflect and redirect high-pressure fluids escaping past the respective packing seal toward the drive system.

Abstract: A quick-connector assembly for joining abutting flanged ends of two tubular members includes first and second connector portions joined by a rotatable hinge having a hinge pin coupling the first connector portion and the second connector portion so that the first and second connector portions encircle about abutting flanged ends of the tubular members when the first and second connector portions are in a closed position. Further, a stand having a bracket with at least one hole for accommodating the hinge pin is designed to at least partially support the weight of the connector assembly and the flanged ends of the tubular members.

Abstract: A skid for supporting a reciprocating pump assembly, the reciprocating pump assembly including a power end frame assembly having a pair of end plate segments and a plurality of middle plate segments disposed between the end plate segments. The end plate segments each have at least a pair of feet and the middle plate segments each having at least one foot. The skid includes a base and a plurality of pads extending from the base. At least a portion of the plurality of pads correspond to the end plate segment feet and at least another portion of the plurality of pads correspond to the at least one foot of each middle plate segment.

Abstract: A reciprocating pump includes a frame for a power end, a skid support structure integrally formed at a base of the power end frame to provide proper support and rigidity for the pump power end, where the integral skid support structure has a plurality of struts forming a series of chambers.

Abstract: A skid for supporting a reciprocating pump assembly, the reciprocating pump assembly including a power end frame assembly having a pair of end plate segments and a plurality of middle plate segments disposed between the end plate segments. The end plate segments each have at least a pair of feet and the middle plate segments each having at least one foot. The skid includes a base and a plurality of pads extending from the base. At least a portion of the plurality of pads correspond to the end plate segment feet and at least another portion of the plurality of pads correspond to the at least one foot of each middle plate segment.

Abstract: A reciprocating pump includes a frame for a power end, a skid support structure integrally formed at a base of the power end frame to provide proper support and rigidity for the pump power end, where the integral skid support structure has a plurality of struts forming a series of chambers.

Abstract: A bull gear is provided for a reciprocating pump. The bull gear includes a hub extending around an axis of rotation of the bull gear. The bull gear includes a rim having a plurality of helical gear teeth extending along a circumference of the rim. The rim extends a width along the axis of rotation from a first side portion to a second side portion that is opposite the first side portion. The bull gear includes a web connecting the hub to the rim. The web extends a radial length from the first side portion of the rim to the hub.