Abstract: An aftertreatment system for treating constituents of an exhaust gas generated by an engine includes: a selective catalytic reduction (SCR) system including a SCR catalyst; an oxidation catalyst disposed upstream of the SCR catalyst; and a controller configured to: determine an amount of SOx gases in the exhaust gas flowing through the aftertreatment system, and in response to the concentration of the SOx gases being above a threshold, cause heating of the SCR catalyst to an aging temperature in the presence of water to hydrothermally age the SCR catalyst.

Abstract: A method includes: providing a SCR system comprising a SCR catalyst; heating the SCR system to a temperature greater than 500 degrees Celsius for a predetermined time so as to increase sulfur resistance of the SCR catalyst; and installing the SCR system in an aftertreatment system.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A filtration assembly for removing particulate matter from exhaust gas produced by an engine, including: a first filter; a second filter positioned downstream of the first filter; and a valve including: a first ring defining a plurality of first openings, and a second ring defining a plurality of second openings, the second ring abutting the first ring. The valve is moveable between a closed position in which the plurality of first openings are misaligned with the plurality of second openings to prevent a fluid from flowing through the plurality of first and second openings, and an open position in which the second ring is rotated relative to the first ring such that the plurality of first openings are aligned with the plurality of second openings allowing the fluid to flow therethrough. A first end of the valve is positioned at an outlet of the first filter, and a second end of the valve is positioned at an inlet of the second filter.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A control module for an aftertreatment system that includes a selective catalytic reduction (SCR) catalyst and an oxidation catalyst, comprises a controller configured to be operatively coupled to the aftertreatment system. The controller is configured to determine an actual SCR catalytic conversion efficiency of the SCR catalyst. The controller determines an estimated SCR catalytic conversion efficiency based on a test sulfur concentration selected by the controller. In response to the estimated SCR catalytic conversion efficiency being within a predefined range, the controller sets the test sulfur concentration as a determined sulfur concentration in a fuel provided to the engine. The controller generates a sulfur concentration signal indicating the determined sulfur.

Abstract: A control module for an aftertreatment system that includes a selective catalytic reduction (SCR) catalyst and an oxidation catalyst, comprises a controller configured to be operatively coupled to the aftertreatment system. The controller is configured to determine an actual SCR catalytic conversion efficiency of the SCR catalyst. The controller determines an estimated SCR catalytic conversion efficiency based on a test sulfur concentration selected by the controller. In response to the estimated SCR catalytic conversion efficiency being within a predefined range, the controller sets the test sulfur concentration as a determined sulfur concentration in a fuel provided to the engine. The controller generates a sulfur concentration signal indicating the determined sulfur.

Abstract: An aftertreatment system (100) includes a decomposition chamber (108), a reductant pump (120), a first dosing module (110), a second dosing module (112), and a controller (133). The first dosing module (110) is coupled to the decomposition chamber (108) and configured to receive reductant from the reductant pump (120). The second dosing module (112) is coupled to the decomposition chamber (108) and configured to receive reductant from the reductant pump (120) independent of the first dosing module (110). The controller (133) is communicatively coupled to the first dosing module (110) and the second dosing module (112). The controller (133) is configured to independently control a first volumetric flow rate of reductant provided from the first dosing module (110) into the decomposition chamber (108) and a second volumetric flow rate of reductant provided from the second dosing module (112) into the decomposition chamber (108).

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: An aftertreatment system comprises a SCR system, a first filter, and a second filter disposed downstream of the first filter and a bypass conduit providing a flow path bypassing the second filter. A valve is operatively coupled to the bypass conduit and is moveable between a closed position in which the exhaust gas flows through the second filter, and an open position in which at least a portion of the exhaust gas flows through the bypass conduit. A controller is operatively coupled to the valve configured to adjust the valve based on a first filtration efficiency of the first filter to cause the exhaust gas expelled into the environment from the aftertreatment to have a particulate matter count meeting particulate matter emission standards.

Abstract: A filtration assembly for removing particulate matter from exhaust gas produced by an engine, including: a first filter; a second filter positioned downstream of the first filter; and a valve including: a first ring defining a plurality of first openings, and a second ring defining a plurality of second openings, the second ring abutting the first ring. The valve is moveable between a closed position in which the plurality of first openings are misaligned with the plurality of second openings to prevent a fluid from flowing through the plurality of first and second openings, and an open position in which the second ring is rotated relative to the first ring such that the plurality of first openings are aligned with the plurality of second openings allowing the fluid to flow therethrough. A first end of the valve is positioned at an outlet of the first filter, and a second end of the valve is positioned at an inlet of the second filter.

Abstract: An exhaust aftertreatment system for increasing fractional efficiency of diesel or gasoline particulate filters includes a particulate filter that includes a housing and a filter substrate positioned in the housing. The filter substrate is pre-conditioned with an aqueous solution or suspension configured to decompose or evaporate in response to exposure to heat so as to precondition the filter substrate.

Abstract: A method includes: providing a SCR system comprising a SCR catalyst; heating the SCR system to a temperature greater than 500 degrees Celsius for a predetermined time so as to increase sulfur resistance of the SCR catalyst; and installing the SCR system in an aftertreatment system.

Abstract: An aftertreatment system comprises a SCR system, a first filter, and a second filter disposed downstream of the first filter and a bypass conduit providing a flow path bypassing the second filter. A valve is operatively coupled to the bypass conduit and is moveable between a closed position in which the exhaust gas flows through the second filter, and an open position in which at least a portion of the exhaust gas flows through the bypass conduit. A controller is operatively coupled to the valve configured to adjust the valve based on a first filtration efficiency of the first filter to cause the exhaust gas expelled into the environment from the aftertreatment to have a particulate matter count meeting particulate matter emission standards.

Abstract: An aftertreatment system (100) includes a decomposition chamber (108), a reductant pump (120), a first dosing module (110), a second dosing module (112), and a controller (133). The first dosing module (110) is coupled to the decomposition chamber (108) and configured to receive reductant from the reductant pump (120). The second dosing module (112) is coupled to the decomposition chamber (108) and configured to receive reductant from the reductant pump (120) independent of the first dosing module (110). The controller (133) is communicatively coupled to the first dosing module (110) and the second dosing module (112). The controller (133) is configured to independently control a first volumetric flow rate of reductant provided from the first dosing module (110) into the decomposition chamber (108) and a second volumetric flow rate of reductant provided from the second dosing module (112) into the decomposition chamber (108).

Abstract: An aftertreatment system includes a filtration and reduction unit. The filtration and reduction unit comprises a housing defining an internal volume. A filter is disposed in the internal volume and is configured to substantially remove particulates from the exhaust gas. A selective catalytic reduction system is disposed in the internal volume downstream of the filter and is configured to selectively reduce a portion of the exhaust gas. A first catalyst is formulated to oxidize at least a portion of the exhaust gas. An intake pipe is disposed upstream of the filtration and reduction unit and configured to communicate the exhaust gas o the filtration and reduction unit. The first catalyst is disposed in the intake pipe. An exhaust pipe is disposed downstream of the filtration and reduction unit.

Abstract: An aftertreatment system includes a filtration and reduction unit. The filtration and reduction unit comprises a housing defining an internal volume. A filter is disposed in the internal volume and is configured to substantially remove particulates from the exhaust gas. A selective catalytic reduction system is disposed in the internal volume downstream of the filter and is configured to selectively reduce a portion of the exhaust gas. A first catalyst is formulated to oxidize at least a portion of the exhaust gas. An intake pipe is disposed upstream of the filtration and reduction unit and configured to communicate the exhaust gas o the filtration and reduction unit. The first catalyst is disposed in the intake pipe. An exhaust pipe is disposed downstream of the filtration and reduction unit.

Abstract: An aftertreatment system includes a filtration and reduction unit. The filtration and reduction unit comprises a housing defining an internal volume. A filter is disposed in the internal volume and is configured to substantially remove particulates from the exhaust gas. A selective catalytic reduction system is disposed in the internal volume downstream of the filter and is configured to selectively reduce a portion of the exhaust gas. A first catalyst is formulated to oxidize at least a portion of the exhaust gas. An intake pipe is disposed upstream of the filtration and reduction unit and configured to communicate the exhaust gas to the filtration and reduction unit. The first catalyst is disposed in the intake pipe. An exhaust pipe is disposed downstream of the filtration and reduction unit.

Abstract: A particulate filter for use in an exhaust aftertreatment system includes a ceramic substrate and a plurality of ceramic nanofibers associated with pores of the ceramic substrate. The plurality of ceramic nanofibers may be positioned on pores of the ceramic substrate, within pore channels of the ceramic substrate, or both on pores of the ceramic substrate and within pore channels of the ceramic substrate.

Abstract: A particulate filter for use in an exhaust aftertreatment system includes a ceramic substrate and a plurality of ceramic nanofibers associated with pores of the ceramic substrate. The plurality of ceramic nanofibers may be positioned on pores of the ceramic substrate, within pore channels of the ceramic substrate, or both on pores of the ceramic substrate and within pore channels of the ceramic substrate.