Patents by Inventor CHAO MAN

CHAO MAN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250378977
    Abstract: A high-strength R-T-B rare earth permanent magnet having an amorphous grain boundary phase includes: 29.0 wt. %-34.0 wt. % of large-atomic-radius elements with the atomic radius r satisfying r?0.16 nm, said large-atomic-radius elements comprising 0.1 wt. %-0.8 wt. % of Mf, and Mf being any one or two of Zr and Mg; 1.05 wt. %-1.65 wt. % of small-atomic-radius elements with r?0.12 nm, said small-atomic-radius elements comprising 0.8 wt. %-1.1 wt. % of boron element, and the total content C1 of the small-atomic-radius elements satisfying 0.25 wt. %?[C1]?[B]?0.55 wt. %; and the balance being medium-atomic-radius elements with 0.12 nm<r<0.16 nm and impurities, said medium-atomic-radius elements at least comprising 60.0 wt. % of TM, the TM being at least one of Fe and Co, and the content of other medium-atomic-radius elements except said TM being ?0.2 wt. %. In the present invention, the proportion of the amorphous grain boundary phase in the grain boundary phase of the magnet is increased to 20 vol.
    Type: Application
    Filed: May 25, 2023
    Publication date: December 11, 2025
    Inventors: BIAO CHEN, SONG FU, XIAOLU YANG, CONGYI WANG, ZHAONENG ZHANG, CHAO MAN
  • Patent number: 12322533
    Abstract: The present invention discloses a high-strength R-T-B rare earth permanent magnet and a preparation method thereof. The magnet contains 0.3-1.5 wt. % of an element Zr, and a cast strip prepared through vacuum induction melting and melt spinning is treated at a high temperature to make the element Zr therein precipitate in a form of fibrous Zr compounds from R-rich phases, and the fibrous Zr compounds can be uniformly mixed with magnetic powder after hydrogen decrepitation and powder jet milling and mixing, and gradually grow into rod-like Zr compounds existing in the R-rich intergranular phases during the sintering of a green compact. By adjusting the content of the element Zr, sintering temperature and time and other process parameters, the morphology, size and distribution of Zr compounds can be effectively controlled, and the mechanical properties of the magnet can be improved by strengthening the R-rich intergranular phases without deteriorating the magnetic properties of the magnet.
    Type: Grant
    Filed: December 22, 2021
    Date of Patent: June 3, 2025
    Assignee: ZHEJIANG INNUOVO MAGNETICS CO., LTD.
    Inventors: Biao Chen, Song Fu, Xiaoming Hu, Zhaoneng Zhang, Lixu Wang, Chao Man
  • Publication number: 20230135049
    Abstract: The present invention discloses a high-strength R-T-B rare earth permanent magnet and a preparation method thereof. The magnet contains 0.3-1.5 wt. % of an element Zr, and a cast strip prepared through vacuum induction melting and melt spinning is treated at a high temperature to make the element Zr therein precipitate in a form of fibrous Zr compounds from R-rich phases, and the fibrous Zr compounds can be uniformly mixed with magnetic powder after hydrogen decrepitation and powder jet milling and mixing, and gradually grow into rod-like Zr compounds existing in the R-rich intergranular phases during the sintering of a green compact. By adjusting the content of the element Zr, sintering temperature and time and other process parameters, the morphology, size and distribution of Zr compounds can be effectively controlled, and the mechanical properties of the magnet can be improved by strengthening the R-rich intergranular phases without deteriorating the magnetic properties of the magnet.
    Type: Application
    Filed: December 22, 2021
    Publication date: May 4, 2023
    Inventors: BIAO CHEN, SONG FU, XIAOMING HU, ZHAONENG ZHANG, LIXU WANG, CHAO MAN