Patents by Inventor Chaochieh Tsai

Chaochieh Tsai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6121139
    Abstract: A titanium based SALICIDE process that is free of bridging effects is described. A controlled quantity of nitrogen is delivered to the silicon oxide (or nitride) surface during titanium silicide formation. The amount of nitrogen is sufficient to inhibit outdiffusion of silicon at the dielectric areas, but insufficient to affect the sheet resistance of the silicon areas. This is accomplished by means of a titanium/titanium-rich titanium nitride/titanium sandwich that is formed in a single sputtering operation. An optional cap layer of stoichiometric titanium nitride may also be added.
    Type: Grant
    Filed: June 29, 1998
    Date of Patent: September 19, 2000
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Shou-Zen Chang, Chaochieh Tsai
  • Patent number: 6037204
    Abstract: A method for forming salicide contacts and polycide conductive lines in integrated circuits is described which employs the ion implantation of both silicon and arsenic into polysilicon structures and into source/drain MOSFET elements is described. The method is effective in reducing gate-to-source/drain bridging in the manufacture of sub-micron CMOS integrated circuits and improving the conductivity of sub-micron wide polycide lines. Silicon is implanted into the polysilicon and into the source/drain surfaces forming a amorphized surface layer. Next a low dose, low energy arsenic implant is administered into the amorphized layer. The low dose shallow arsenic implant in concert with the amorphized layer initiates an equalized formation of titanium silicide over both NMOS and PMOS devices in CMOS integrated circuits without degradation of the PMOS devices. Amorphization by the electrically neutral silicon ions permits the use of a lower dose of arsenic than would be required if arsenic alone were implanted.
    Type: Grant
    Filed: August 7, 1998
    Date of Patent: March 14, 2000
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Shou-Zen Chang, Chaochieh Tsai, Chin-Hsiung Ho, Cheng Kun Lin
  • Patent number: 6030863
    Abstract: A method for forming salicide contacts and polycide conductive lines in integrated circuits is described which employs the ion implantation of both germanium and arsenic into polysilicon structures and into source/drain MOSFET elements is described. The method is particularly beneficial in the manufacture of sub-micron CMOS integrated circuits. Germanium is implanted into the polysilicon and into the source/drain surfaces forming a amorphized surface layer. Next a low dose, low energy arsenic implant is administered into the amorphized layer. The low dose shallow arsenic implant in concert with the amorphized layer initiates a balanced formation of titanium suicide over both NMOS and PMOS devices in CMOS integrated circuits without degradation of the PMOS devices with an accompanying reduction of gate-to-source/drain shorts. Amorphization by the electrically neutral germanium ions permits the use of a lower dose of arsenic than would be required if arsenic alone were implanted.
    Type: Grant
    Filed: September 11, 1998
    Date of Patent: February 29, 2000
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Shou-Zen Chang, Chaochieh Tsai, Cheng Kun Lin, Chi Ming Yang
  • Patent number: 6022775
    Abstract: A method of forming a capacitor for use in DRAM or other circuits is described. A first polysilicon node, which will form the first capacitor plate, is formed on a layer of first oxide on an integrated circuit wafer. A layer of titanium silicide is formed on the first polysilicon node by depositing titanium and reacting the titanium with the polysilicon using a first rapid thermal anneal. The titanium silicide is then agglomerated by means of a second rapid thermal anneal thereby forming titanium silicide agglomerates on the surface of the first polysilicon node with exposed first polysilicon between the titanium silicide agglomerates. The exposed first polysilicon is then etched thereby increasing the surface area of the surface of the first polysilicon node and forming a first capacitor plate. A layer of second oxide is then formed on the first capacitor plate. A patterned layer of second polysilicon is then formed on the layer of second oxide forming a second capacitor plate.
    Type: Grant
    Filed: August 17, 1998
    Date of Patent: February 8, 2000
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Chaochieh Tsai, Mong-Song Liang
  • Patent number: 5895257
    Abstract: A field oxide region and method of forming a field oxide region using a LOCOS process and nitride spacers formed on the sidewalls of the field oxide regions. During the LOCOS process recesses are formed in the field oxide which result in poor step coverage during successive process steps. Nitride spacers are formed on the sidewalls of the field oxide covering the recesses. The spacers provide a smooth surface over the field oxide and improved step coverage during subsequent process steps.
    Type: Grant
    Filed: August 1, 1996
    Date of Patent: April 20, 1999
    Assignee: Taiwan Semiconductor Manfacturing Company, Ltd.
    Inventors: Chaochieh Tsai, Yuan-Chang Huang, Juing-Yi Wu, Shun-Liang Hsu
  • Patent number: 5821153
    Abstract: The present invention provides a method of manufacturing a high nitrogen (N) content oxynitride layer 34A 34B over field oxide regions. The oxynitride layer 34A 34B prevents subsequent etches from forming recesses in the field oxide regions 30 and planarizes the surface. The method begins by forming a field oxide region 30 an isolation area in the substrate 22. A high N content oxynitride protection layer 34A 34B (an etch barrier) is then formed surrounding (over and under) the field oxide layer 30. The high N content oxynitride protection layer 34A 34B is formed by heating (e.g., annealing) the substrate in a gas environment comprising ammonia. The high N content oxynitride layer is preferably formed by rapidly thermally annealing the substrate at temperature between about 825.degree. and 875 .degree. C. in an ammonia containing environment with a partial pressure of between about 0.5 and 1.2 kg/cm.sup.2 .
    Type: Grant
    Filed: December 9, 1996
    Date of Patent: October 13, 1998
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chaochieh Tsai, Chin-Hsiung Ho
  • Patent number: 5757045
    Abstract: A method for forming a CMOS device, with improved yield, performance and reliability characteristics, has been developed. Yield improvements have been addressed by the use of a dual insulator spacer, used to reduce the risk of salicide bridging, as well as the use of pocket implantation regions, used to reduce punchthrough leakage. An ultra shallow junction extension region has been created in a peripheral channel region, reducing the resistance of this region, thus enhancing the performance of the CMOS device. In addition, ultra lightly doped source and drain regions are used to relax reliability concerns, regarding hot electron injection.
    Type: Grant
    Filed: March 24, 1997
    Date of Patent: May 26, 1998
    Assignee: Taiwan Semiconductor Manufacturing Company Ltd.
    Inventors: Chaochieh Tsai, Shun-Liang Hsu
  • Patent number: 5702972
    Abstract: A method for improving the source/drain resistance in the fabrication of an integrated circuit device is described. Gate electrodes are formed on the surface of a semiconductor substrate. Lightly doped regions are implanted into the semiconductor substrate using the gate electrodes as a mask. First spacers are formed on the sidewalls of the gate electrodes. Second spacers are formed on the sidewalls of the first spacers. Heavily doped source and drain regions are implanted into the semiconductor substrate using the gate electrodes and first and second spacers as a mask. Thereafter, the second spacers are removed. A titanium layer is deposited by chemical vapor deposition over the substrate whereby titanium silicide is formed overlying the gate electrodes and overlying the source and drain regions and whereby elemental titanium is deposited overlying the first spacers wherein the titanium silicide overlying the source and drain regions improves the source/drain resistance. The elemental titanium is removed.
    Type: Grant
    Filed: January 27, 1997
    Date of Patent: December 30, 1997
    Assignee: Taiwan Semiconductor Manufacturing Company Ltd.
    Inventors: Chaochieh Tsai, Shun-Liang Hsu, Shaulin Shue
  • Patent number: 5691212
    Abstract: This invention describes a new method for forming self-aligned silicide for application in MOSFET, and a new structure of MOSFET device featuring elevated source and drain, with the objectives of reducing silicide penetration into the source and drain junctions, of eliminating junction spikes, of obtaining smoother interface between the silicide and the silicon substrate, and of reducing the chance of bridging of the silicides on the gate and on the source and drain. The new structure is made by depositing an amorphous layer of silicon on a silicon substrate already patterned with field oxide, gate oxide, polysilicon gate, and silicon nitride spacer on the gate sidewalls. Novel oxide sidewall spacers are then created by first implanting nitrogen into the horizontal surface of the amorphous silicon layer and subsequently thermally oxidizing the part of the amorphous silicon on the vertical sidewalls that is not exposed to nitrogen implantation. A dopant implantation followed by an annealing at 600.degree. C.
    Type: Grant
    Filed: September 27, 1996
    Date of Patent: November 25, 1997
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chaochieh Tsai, Shun-Liang Hsu
  • Patent number: 5674775
    Abstract: The present invention provides a method of manufacturing a trench having rounded top corners 28 in a substrate. The rounded top edges allow the formation of a gate oxide with a uniform thickness around the trench thereby reducing parasitic field FET problems. The method begins by forming a pad layer 14 over a semiconductor substrate 10. Next, an insulating layer 18 composed of silicon nitride is formed over the pad layer 14. A first opening 19 is formed in the insulating layer 18 and the pad layer 14 exposing the surface of the substrate. The first opening is defined by sidewalls of the pad layer 14 and of the insulating layer 18. An etch buffer layer 20 composed of polysilicon is formed over the resultant surface. In one etch step, the etch buffer layer 20 is anisotropically etched forming spacers 22 on the sidewalls of the pad layer 14 and of the insulating layer 18.
    Type: Grant
    Filed: February 20, 1997
    Date of Patent: October 7, 1997
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Chin-Hsiung Ho, Chia-Shiung Tsai, Cheng-Kai Liu, Chaochieh Tsai
  • Patent number: 5668024
    Abstract: A method for forming a CMOS device, with improved yield, performance and reliability characteristics, has been developed. Yield improvements have been addressed by the use of a dual insulator spacer, used to reduce the risk of salicide bridging, as well as the use of pocket implantation regions, used to reduce punchthrough leakage. An ultra shallow junction extension region has been created in a peripheral channel region, reducing the resistance of this region, thus enhancing the performance of the CMOS device. In addition, ultra lightly doped source and drain regions are used to relax reliability concerns, regarding hot electron injection.
    Type: Grant
    Filed: July 17, 1996
    Date of Patent: September 16, 1997
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Chaochieh Tsai, Shun-Liang Hsu