Patents by Inventor Chaoxu SUN

Chaoxu SUN has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12497486
    Abstract: The present application discloses a polyamide 5X fiber, wherein raw materials for producing the polyamide 5X fiber comprise at least 1,5-pentane diamine and a long carbon chain diacid; or comprises a polyamide 5X obtained by the polymerization of 1,5-pentane diamine and a long carbon chain diacid as monomers. The 1,5-pentane diamine or the long carbon chain diacid are produced from bio-based raw materials by a fermentation process or an enzymatic conversion process; and the long carbon chain diacid is at least one of C6-20 aliphatic long carbon chain diacids. The long carbon chain diacid is at least one of C6-20 aliphatic long carbon chain diacids. The polyamide 5X fiber includes pre-oriented yarns, drawn textured yarns, fully drawn yarns, staple fibers, industrial yarns, continuous bulked filaments and monofilaments, preferably pre-oriented yarns, drawn textured yarns and/or fully drawn yarns.
    Type: Grant
    Filed: January 15, 2020
    Date of Patent: December 16, 2025
    Assignees: CATHAY BIOTECH INC., CIBT AMERICA INC
    Inventors: Chaoxu Sun, Xiucai Liu
  • Patent number: 12359351
    Abstract: The present disclosure provides a polyamide 5× staple fiber, a preparation method and use thereof. The polyamide 5× staple fiber has a denier of 8.0-30.0D, a breaking strength of 2.0-6.0 cN/dtex, and an elongation at break of 30-100%. The polyamide 5× staple fiber has good mechanical properties and softness, and a blended wool yarn for manufacturing carpets with good mechanical properties, dyeability, and wear resistance can be obtained by using the polyamide 5× staple fiber.
    Type: Grant
    Filed: January 15, 2020
    Date of Patent: July 15, 2025
    Assignees: Cathay Biotech Inc., CIBT America Inc., Cathay (Jinxiang). Biomaterial Co., Ltd.
    Inventors: Chaoxu Sun, Xiaochen Xu, Xiucai Liu
  • Publication number: 20240336735
    Abstract: A polyamide 56 resin, a fiber, a preparation method therefor and use thereof are provided. The method for preparing the polyamide 56 resin comprises a step of preparing the polyamide 56 resin from monomers by a polymerization reaction, wherein the polyamide 56 resin contains titanium dioxide, and the titanium dioxide is added during polymerization. The method for preparing the polyamide 56 resin in an embodiment can effectively prevent problems such as monofilament breakage and poor dyeing performance in a subsequent spinning process. In addition, the method is simple and easy to operate, and has a low production cost.
    Type: Application
    Filed: June 21, 2024
    Publication date: October 10, 2024
    Inventors: Chaoxu SUN, Wanzhong CHEN, Xiang GAO, Xiucai LIU
  • Publication number: 20240270906
    Abstract: The present disclosure provides a polyamide resin and a preparation method therefor, a composition, and a fiber product. The polyamide comprises diamine structural units and diacid structural units, wherein 90 mol % or more of the diacid structural units are derived from adipic acid, 90 mol % or more of the diamine structural units are derived from 1,5-pentanediamine, and the polyamide resin contains a water-extractable substance in a content of 0.7 wt. % or less. The water-extractable substance has a number average molecular weight of 2000 or less. The preparation method of the polyamide resin of the present disclosure is simple without using large-scale equipment, and the process parameters thereof are easy to control, thereby facilitating mass production thereof.
    Type: Application
    Filed: January 14, 2022
    Publication date: August 15, 2024
    Applicant: CATHAY BIOTECH INC.
    Inventors: Bingbing QIN, Chaoxu SUN, Yuanyan GAO, Xiucai LIU
  • Publication number: 20230110442
    Abstract: Disclosed are an industrial polyamide yarn, a preparation method therefor, and the use thereof. The raw materials for producing the industrial polyamide yarn include at least 1,5-pentanediamine and a linear aliphatic dibasic acid; or polyamide 5X obtained by the polymerization of 1,5-pentanediamine and a linear aliphatic dibasic acid as monomers. The industrial polyamide yarn according to an embodiment has the characteristics of a low water absorption, a good dimensional stability, a high fracture strength, and a good heat resistance.
    Type: Application
    Filed: March 31, 2020
    Publication date: April 13, 2023
    Applicants: Cathay Biotech Inc., CIBT America Inc., Cathay (Wusu) Biomaterial Co., Ltd.
    Inventors: Chaoxu Sun, Wanzhong Chen, Xiang Gao, Xiucai Liu
  • Publication number: 20230051716
    Abstract: The present application discloses a polyamide 5X fiber, wherein raw materials for producing the polyamide 5X fiber comprise at least 1,5-pentane diamine and a long carbon chain diacid; or comprises a polyamide 5X obtained by the polymerization of 1,5-pentane diamine and a long carbon chain diacid as monomers. The 1,5-pentane diamine or the long carbon chain diacid are produced from bio-based raw materials by a fermentation process or an enzymatic conversion process; and the long carbon chain diacid is at least one of C6-20 aliphatic long carbon chain diacids. The long carbon chain diacid is at least one of C6-20 aliphatic long carbon chain diacids. The polyamide 5X fiber includes pre-oriented yarns, drawn textured yarns, fully drawn yarns, staple fibers, industrial yarns, continuous bulked filaments and monofilaments, preferably pre-oriented yarns, drawn textured yarns and/or fully drawn yarns.
    Type: Application
    Filed: January 15, 2020
    Publication date: February 16, 2023
    Inventors: Chaoxu SUN, Xiucai LIU
  • Publication number: 20230012061
    Abstract: The present disclosure provides a polyamide 5X staple fiber, a preparation method and use thereof. The polyamide 5X staple fiber has a denier of 8.0-30.0D, a breaking strength of 2.0-6.0 cN/dtex, and an elongation at break of 30-100%. The polyamide 5X staple fiber has good mechanical properties and softness, and a blended wool yarn for manufacturing carpets with good mechanical properties, dyeability, and wear resistance can be obtained by using the polyamide 5X staple fiber.
    Type: Application
    Filed: January 15, 2020
    Publication date: January 12, 2023
    Applicants: Cathay Biotech Inc., CIBT America Inc., Cathay (Jinxiang) Biomaterial Co., Ltd.
    Inventors: Chaoxu Sun, Xiaochen Xu, Xiucai Liu
  • Publication number: 20220389620
    Abstract: Disclosed in the present invention is a polyamide 5X industrial yarn. The polyamide 5X industrial yarn has a heat-resistant break strength retention rate of 90% or more after being treated at 180° C. for 4 hrs; a heat-resistant break strength retention rate of 90% or more after being treated at 230° C. for 30 mins; and a dry heat shrinkage of 8.0% or less. The polyamide 5X industrial yarn is widely used in the fields of sewing threads, tire cords, air bag yarns, release cloth, krama, canvas, safety belts, ropes, fishing nets, industrial filter cloth, conveyor belts, parachutes, tents, bags and suitcases.
    Type: Application
    Filed: January 15, 2020
    Publication date: December 8, 2022
    Inventors: Chaoxu SUN, Wanzhong CHEN, Shuyuan CHEN, Zhiguo SHANG, Xiucai LIU
  • Publication number: 20220389623
    Abstract: The present invention relates to the technical field of polyamide materials, and specifically relates to a polyamide sea-island fiber and a process for producing the same and the use thereof. In the polyamide sea-island fiber, the island component is a polyamide resin selected from one of polyamide 56, polyamide 510, polyamide 511, polyamide 512, polyamide 513, polyamide 514, polyamide 515 and polyamide 516, preferably polyamide 56 or polyamide 510; the sea component is one of polyethylene, low-density polyethylene, polystyrene, water-soluble polyesters, polyesters and polyurethanes, preferably polyethylene, low-density polyethylene or water-soluble polyester. The polyamide sea-island fiber of the present invention has better mechanical properties, better softness, good dyeing properties, high grade of dyeing grey scale, high dye uptake, high dyeing depth and high color fastness.
    Type: Application
    Filed: January 15, 2020
    Publication date: December 8, 2022
    Inventors: Chaoxu SUN, Xiucai LIU
  • Publication number: 20220282404
    Abstract: The present invention relates to the technical field of polyamide materials, and provides a polyamide 56 pre-oriented yarn and a polyamide 56 draw textured yarn with a low shrinkage in boiling water, a process for producing the same and a use thereof. The raw materials for producing the polyamide 56 fiber comprise 1,5-pentane diamine and adipic acid, or a polyamide 56 resin obtained by polymerizing 1,5-pentane diamine monomer and adipic acid monomer; wherein the polyamide 56 fiber has a shrinkage in boiling water of 9% or less, wherein the polyamide 56 fiber comprises a polyamide 56 pre-oriented yarn with a low shrinkage in boiling water and a polyamide 56 draw textured yarn with a low shrinkage in boiling water. The polyamide 56 fiber has good mechanical properties, dyeing uniformity and dimensional stability. The process for producing the polyamide 56 fiber does not require modification to existing equipments for texturing polyamide fibers and thus reduces production costs.
    Type: Application
    Filed: January 15, 2020
    Publication date: September 8, 2022
    Inventors: Chaoxu SUN, Xiucai LIU