Patents by Inventor Charan Masarapu

Charan Masarapu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10020491
    Abstract: Silicon based anode active materials are described for use in lithium ion batteries. The silicon based materials are generally composites of nanoscale elemental silicon with stabilizing components that can comprise, for example, silicon oxide-carbon matrix material, inert metal coatings or combinations thereof. High surface area morphology can further contribute to the material stability when cycled in a lithium based battery. In general, the material synthesis involves a significant solution based processing step that can be designed to yield desired material properties as well as providing convenient and scalable processing.
    Type: Grant
    Filed: April 16, 2013
    Date of Patent: July 10, 2018
    Assignee: Zenlabs Energy, Inc.
    Inventors: Yongbong Han, Charan Masarapu, Haixia Deng, Yogesh Kumar Anguchamy, Subramanian Venkatachalam, Herman A. Lopez
  • Patent number: 10003068
    Abstract: High capacity silicon based anode active materials are described for lithium ion batteries. These materials are shown to be effective in combination with high capacity lithium rich cathode active materials. Supplemental lithium is shown to improve the cycling performance and reduce irreversible capacity loss for at least certain silicon based active materials. In particular silicon based active materials can be formed in composites with electrically conductive coatings, such as pyrolytic carbon coatings or metal coatings, and composites can also be formed with other electrically conductive carbon components, such as carbon nanofibers and carbon nanoparticles. Additional alloys with silicon are explored.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: June 19, 2018
    Assignee: Zenlabs Energy, Inc.
    Inventors: Herman A. Lopez, Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Subramanian Venkatachalam, Sujeet Kumar
  • Publication number: 20180034039
    Abstract: Improved high energy capacity designs for lithium ion batteries are described that take advantage of the properties of high specific capacity anode active compositions and high specific capacity cathode active compositions. In particular, specific electrode designs provide for achieving very high energy densities. Furthermore, the complex behavior of the active materials is used advantageously in a radical electrode balancing design that significantly reduced wasted electrode capacity in either electrode when cycling under realistic conditions of moderate to high discharge rates and/or over a reduced depth of discharge.
    Type: Application
    Filed: August 29, 2017
    Publication date: February 1, 2018
    Inventors: Charan Masarapu, Yogesh Kumar Anguchamy, Yongbong Han, Haixia Deng, Sujeet Kumar, Herman A. Lopez
  • Patent number: 9780358
    Abstract: Improved high energy capacity designs for lithium ion batteries are described that take advantage of the properties of high specific capacity anode active compositions and high specific capacity cathode active compositions. In particular, specific electrode designs provide for achieving very high energy densities. Furthermore, the complex behavior of the active materials is used advantageously in a radical electrode balancing design that significantly reduced wasted electrode capacity in either electrode when cycling under realistic conditions of moderate to high discharge rates and/or over a reduced depth of discharge.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: October 3, 2017
    Assignee: Zenlabs Energy, Inc.
    Inventors: Charan Masarapu, Yogesh Kumar Anguchamy, Yongbong Han, Haixia Deng, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20170194627
    Abstract: Silicon oxide based materials, including composites with various electrical conductive compositions, are formulated into desirable anodes. The anodes can be effectively combined into lithium ion batteries with high capacity cathode materials. In some formulations, supplemental lithium can be used to stabilize cycling as well as to reduce effects of first cycle irreversible capacity loss. Batteries are described with surprisingly good cycling properties with good specific capacities with respect to both cathode active weights and anode active weights.
    Type: Application
    Filed: February 6, 2017
    Publication date: July 6, 2017
    Inventors: Haixia Deng, Yongbong Han, Charan Masarapu, Yogesh Kumar Anguchamy, Herman A. Lopez, Sujeet Kumar
  • Patent number: 9601228
    Abstract: Silicon oxide based materials, including composites with various electrical conductive compositions, are formulated into desirable anodes. The anodes can be effectively combined into lithium ion batteries with high capacity cathode materials. In some formulations, supplemental lithium can be used to stabilize cycling as well as to reduce effects of first cycle irreversible capacity loss. Batteries are described with surprisingly good cycling properties with good specific capacities with respect to both cathode active weights and anode active weights.
    Type: Grant
    Filed: May 16, 2011
    Date of Patent: March 21, 2017
    Assignee: Envia Systems, Inc.
    Inventors: Haixia Deng, Yongbong Han, Charan Masarapu, Yogesh Kumar Anguchamy, Herman A. Lopez, Sujeet Kumar
  • Publication number: 20160006021
    Abstract: High capacity silicon based anode active materials are described for lithium ion batteries. These materials are shown to be effective in combination with high capacity lithium rich cathode active materials. Supplemental lithium is shown to improve the cycling performance and reduce irreversible capacity loss for at least certain silicon based active materials. In particular silicon based active materials can be formed in composites with electrically conductive coatings, such as pyrolytic carbon coatings or metal coatings, and composites can also be formed with other electrically conductive carbon components, such as carbon nanofibers and carbon nanoparticles. Additional alloys with silicon are explored.
    Type: Application
    Filed: September 11, 2015
    Publication date: January 7, 2016
    Inventors: Herman A. Lopez, Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Subramanian Venkatachalam, Sujeet Kumar
  • Patent number: 9190694
    Abstract: High capacity silicon based anode active materials are described for lithium ion batteries. These materials are shown to be effective in combination with high capacity lithium rich cathode active materials. Supplemental lithium is shown to improve the cycling performance and reduce irreversible capacity loss for at least certain silicon based active materials. In particular silicon based active materials can be formed in composites with electrically conductive coatings, such as pyrolytic carbon coatings or metal coatings, and composites can also be formed with other electrically conductive carbon components, such as carbon nanofibers and carbon nanoparticles. Additional alloys with silicon are explored.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: November 17, 2015
    Assignee: Envia Systems, Inc.
    Inventors: Herman A. Lopez, Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Subramanian Venkatachalam, Sujeet Kumar
  • Publication number: 20150311525
    Abstract: Improved high energy capacity designs for lithium ion batteries are described that take advantage of the properties of high specific capacity anode active compositions and high specific capacity cathode active compositions. In particular, specific electrode designs provide for achieving very high energy densities. Furthermore, the complex behavior of the active materials is used advantageously in a radical electrode balancing design that significantly reduced wasted electrode capacity in either electrode when cycling under realistic conditions of moderate to high discharge rates and/or over a reduced depth of discharge.
    Type: Application
    Filed: June 24, 2015
    Publication date: October 29, 2015
    Inventors: Charan Masarapu, Haixia Deng, Yongbong Han, Yogesh Kumar Anguchamy, Subramanian Venkatachalam, Sujeet Kumar, Herman A. Lopez
  • Patent number: 9139441
    Abstract: A porous silicon based material comprising porous crystalline elemental silicon formed by reducing silicon dioxide with a reducing metal in a heating process followed by acid etching is used to construct negative electrode used in lithium ion batteries. Gradual temperature heating ramp(s) with optional temperature steps can be used to perform the heating process. The porous silicon formed has a high surface area from about 10 m2/g to about 200 m2/g and is substantially free of carbon. The negative electrode formed can have a discharge specific capacity of at least 1800 mAh/g at rate of C/3 discharged from 1.5V to 0.005V against lithium with in some embodiments loading levels ranging from about 1.4 mg/cm2 to about 3.5 mg/cm2. In some embodiments, the porous silicon can be coated with a carbon coating or blended with carbon nanofibers or other conductive carbon material.
    Type: Grant
    Filed: January 19, 2012
    Date of Patent: September 22, 2015
    Assignee: Envia Systems, Inc.
    Inventors: Yogesh Kumar Anguchamy, Charan Masarapu, Haixia Deng, Yongbong Han, Subramanian Venkatachalam, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20140370387
    Abstract: Composite silicon based materials are described that are effective active materials for lithium ion batteries. The composite materials comprise processed, e.g., high energy mechanically milled, silicon suboxide and graphitic carbon in which at least a portion of the graphitic carbon is exfoliated into graphene sheets. The composite materials have a relatively large surface area, a high specific capacity against lithium, and good cycling with lithium metal oxide cathode materials. The composite materials can be effectively formed with a two step high energy mechanical milling process. In the first milling process, silicon suboxide can be milled to form processed silicon suboxide, which may or may not exhibit crystalline silicon x-ray diffraction. In the second milling step, the processed silicon suboxide is milled with graphitic carbon. Composite materials with a high specific capacity and good cycling can be obtained in particular with balancing of the processing conditions.
    Type: Application
    Filed: June 13, 2013
    Publication date: December 18, 2014
    Inventors: Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20140308585
    Abstract: Silicon based anode active materials are described for use in lithium ion batteries. The silicon based materials are generally composites of nanoscale elemental silicon with stabilizing components that can comprise, for example, silicon oxide-carbon matrix material, inert metal coatings or combinations thereof. High surface area morphology can further contribute to the material stability when cycled in a lithium based battery. In general, the material synthesis involves a significant solution based processing step that can be designed to yield desired material properties as well as providing convenient and scalable processing.
    Type: Application
    Filed: April 16, 2013
    Publication date: October 16, 2014
    Inventors: Yongbong Han, Charan Masarapu, Haixia Deng, Yogesh Kumar Anguchamy, Subramanian Venkatachalam, Herman A. Lopez
  • Publication number: 20130295439
    Abstract: Improved high energy capacity designs for lithium ion batteries are described that take advantage of the properties of high specific capacity anode active compositions and high specific capacity cathode active compositions. In particular, specific electrode designs provide for achieving very high energy densities. Furthermore, the complex behavior of the active materials is used advantageously in a radical electrode balancing design that significantly reduced wasted electrode capacity in either electrode when cycling under realistic conditions of moderate to high discharge rates and/or over a reduced depth of discharge.
    Type: Application
    Filed: May 4, 2012
    Publication date: November 7, 2013
    Inventors: Charan Masarapu, Haixia Deng, Yongbong Han, Yogesh Kumar Anguchamy, Subramanian Venkatachalam, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20130189575
    Abstract: A porous silicon based material comprising porous crystalline elemental silicon formed by reducing silicon dioxide with a reducing metal in a heating process followed by acid etching is used to construct negative electrode used in lithium ion batteries. Gradual temperature heating ramp(s) with optional temperature steps can be used to perform the heating process. The porous silicon formed has a high surface area from about 10 m2/g to about 200 m2/g and is substantially free of carbon. The negative electrode formed can have a discharge specific capacity of at least 1800 mAh/g at rate of C/3 discharged from 1.5V to 0.005V against lithium with in some embodiments loading levels ranging from about 1.4 mg/cm2 to about 3.5 mg/cm2. In some embodiments, the porous silicon can be coated with a carbon coating or blended with carbon nanofibers or other conductive carbon material.
    Type: Application
    Filed: January 19, 2012
    Publication date: July 25, 2013
    Inventors: Yogesh Kumar Anguchamy, Charan Masarapu, Haixia Deng, Yongbong Han, Subramanian Venkatachalam, Sujeet Kumar, Herman A. Lopez
  • Publication number: 20120295155
    Abstract: Silicon oxide based materials, including composites with various electrical conductive compositions, are formulated into desirable anodes. The anodes can be effectively combined into lithium ion batteries with high capacity cathode materials. In some formulations, supplemental lithium can be used to stabilize cycling as well as to reduce effects of first cycle irreversible capacity loss. Batteries are described with surprisingly good cycling properties with good specific capacities with respect to both cathode active weights and anode active weights.
    Type: Application
    Filed: May 16, 2011
    Publication date: November 22, 2012
    Inventors: Haixia Deng, Yongbong Han, Charan Masarapu, Yogesh Kumar Anguchamy, Herman A. Lopez, Sujeet Kumar
  • Patent number: 8213157
    Abstract: A supercapacitor comprising a cathode, an anode, a first single-walled carbon nanotube (SWNT) film electrode adjacent the cathode, a second SWNT film electrode adjacent the anode, and separator disposed between the first and second electrodes. The SWNT film electrodes may be manufactured by a non-filtration process comprising depositing the SWNT film on a foil via CVD; separating the SWNT film from the foil; heating the SWNT film; treating the SWNT film with an acid solution; washing the SWNT film; and excising the electrodes from the SWNT film.
    Type: Grant
    Filed: April 19, 2010
    Date of Patent: July 3, 2012
    Assignee: University of Delaware
    Inventors: Bingqing Wei, Charan Masarapu
  • Publication number: 20110111294
    Abstract: High capacity silicon based anode active materials are described for lithium ion batteries. These materials are shown to be effective in combination with high capacity lithium rich cathode active materials. Supplemental lithium is shown to improve the cycling performance and reduce irreversible capacity loss for at least certain silicon based active materials. In particular silicon based active materials can be formed in composites with electrically conductive coatings, such as pyrolytic carbon coatings or metal coatings, and composites can also be formed with other electrically conductive carbon components, such as carbon nanofibers and carbon nanoparticles. Additional alloys with silicon are explored.
    Type: Application
    Filed: November 3, 2010
    Publication date: May 12, 2011
    Inventors: Heman A. Lopez, Yogesh Kumar Anguchamy, Haixia Deng, Yongbong Han, Charan Masarapu, Subramanian Venkatachalam, Sujeet Kumar
  • Publication number: 20110026189
    Abstract: A supercapacitor comprising a cathode, an anode, a first single-walled carbon nanotube (SWNT) film electrode adjacent the cathode, a second SWNT film electrode adjacent the anode, and separator disposed between the first and second electrodes. The SWNT film electrodes may be manufactured by a non-filtration process comprising depositing the SWNT film on a foil via CVD; separating the SWNT film from the foil; heating the SWNT film; treating the SWNT film with an acid solution; washing the SWNT film; and excising the electrodes from the SWNT film.
    Type: Application
    Filed: April 19, 2010
    Publication date: February 3, 2011
    Applicant: University of Delaware
    Inventors: Bingqing Wei, Charan Masarapu