Abstract: Methods for production of carbon black using high temperature feedstock at temperatures exceeding about 300° C. with fouling control are provided. An apparatus for production of carbon black according to these methods also is provided.

Abstract: Methods for production of carbon black using high temperature feedstock at temperatures exceeding about 300° C. with fouling control are provided. An apparatus for production of carbon black according to these methods also is provided.

Abstract: Methods for production of carbon black using high temperature feedstock at temperatures exceeding about 300° C. with fouling control are provided. An apparatus for production of carbon black according to these methods also is provided.

Abstract: Methods for production of carbon black using high temperature feedstock at temperatures exceeding about 300° C. with fouling control are provided. An apparatus for production of carbon black according to these methods also is provided.

Abstract: Methods and apparatus are provided for influencing mixing of a first fluid injected through a slot into a second fluid flowing through a conduit, by automatically or remotely adjusting the slot width to provide at least a certain slot velocity of the first fluid being introduced into the conduit. In particular, methods and apparatus are provided for mixing control in injecting titanium tetrachloride into an oxygen stream in a process for making titanium dioxide.

Abstract: A piping elbow capable of facilitating a fluid flow direction change in a smaller space than conventional piping elbows, without causing the larger pressure losses found when using conventional elbows in the equivalent space. Piping elbows of the present invention comprise a substantially-cylindrical body having a first end, a second end, and a substantially-constant inside diameter; a tangential inlet attached to the body near the first end of the body and having an inside diameter smaller than the inside diameter of the body; and a tangential outlet attached to the body near the second end of the body and having an inside diameter smaller than the inside diameter of the body. Fluid flows linearly through the tangential inlet and enters the body. Inside the body, linear motion of the fluid is converted into a rotational or spiral motion. The fluid in the body continues its spiral motion as it also moves axially through the body toward the tangential outlet.

Abstract: A process for manufacturing titanium dioxide by the chloride process is provided. In one embodiment, a particle size control agent comprising an ionizing agent such as potassium chloride is introduced into the reaction zone of the oxidation reactor to control the particle size of the titanium dioxide. In a first aspect, the effectiveness of the particle size control agent in controlling the particle size of the titanium dioxide is improved by adding the particle size control agent to at least one of the reactant streams at a sufficient distance upstream of the oxidization reactor to allow the ionizing agent to efficiently ionize and the particle size control agent to thoroughly admix with the stream(s) prior to entering the reaction zone. In a second aspect, the particle size control agent comprises an ionizing agent and fumed silica. In another embodiment, the amount of alumina added to the reaction zone of the oxidization reactor is increased in order to control the particle size of the titanium dioxide.

Abstract: An injector assembly for injecting an additional component into a component stream flowing through a reactor conduit along the longitudinal axis thereof. A chemical reactor including an injector assembly for injecting an additional component into a moving component stream and a chemical process are also provided. In one embodiment, the chemical process is a process for producing titanium dioxide.

Abstract: A process for manufacturing titanium dioxide by the chloride process is provided. In one embodiment, a particle size control agent comprising an ionizing agent such as potassium chloride is introduced into the reaction zone of the oxidation reactor to control the particle size of the titanium dioxide. In a first aspect, the effectiveness of the particle size control agent in controlling the particle size of the titanium dioxide is improved by adding the particle size control agent to at least one of the reactant streams at a sufficient distance upstream of the oxidization reactor to allow the ionizing agent to efficiently ionize and the particle size control agent to thoroughly admix with the stream(s) prior to entering the reaction zone. In a second aspect, the particle size control agent comprises an ionizing agent and fumed silica. In another embodiment, the amount of alumina added to the reaction zone of the oxidization reactor is increased in order to control the particle size of the titanium dioxide.

Abstract: Methods and apparatus are provided for influencing mixing of a first fluid injected through a slot into a second fluid flowing through a conduit, by automatically or remotely adjusting the slot width to provide at least a certain slot velocity of the first fluid being introduced into the conduit. In particular, methods and apparatus are provided for mixing control in injecting titanium tetrachloride into an oxygen stream in a process for making titanium dioxide.

Abstract: A process is disclosed for making pigmentary titanium dioxide through the oxidation of titanium tetrachloride in the presence of aluminum chloride, in which aluminum chloride solids are sublimed and combined with titanium tetrachloride gases and the combination oxidized in an oxidizer. Also, a process and apparatus for subliming aluminum chloride solids at least in part by conductive heat transfer from inert, thermally conductive solids in a fluidized bed.

Abstract: Liquid fuel injectors are provided. The liquid fuel injectors allow the injection of a fine spray of liquid fuel. The liquid fuel injectors utilize a schrader valve movable between an open position and a closed position. When the schrader valve is in the closed position fuel flow is blocked and purge gas is allowed to flow through the fuel injectors. When the schrader valve is in the open position, the flow of purge gas is blocked and fuel is allowed to flow through the fuel injector. In this manner, the fuel injectors provide for an immediate and automatic purge of the fuel lines when the fuel flow is shut off.

Abstract: Liquid fuel injectors are provided. The liquid fuel injectors allow the injection of a fine spray of liquid fuel. The liquid fuel injectors utilize a schrader valve movable between an open position and a closed position. When the schrader valve is in the closed position fuel flow is blocked and purge gas is allowed to flow through the fuel injectors. When the schrader valve is in the open position, the flow of purge gas is blocked and fuel is allowed to flow through the fuel injector. In this manner, the fuel injectors provide for an immediate and automatic purge of the fuel lines when the fuel flow is shut off.

Abstract: Liners useful as piping elbow liners comprising a body liner, a tangential inlet liner, and a tangential outlet liner. The tangential inlet liner and the tangential outlet liner can be removably inserted into a cavity in the body liner. The body liner can comprise two substantially-identical body section liners.

Abstract: A gaseous reactant supply apparatus for turning high flow rates of gaseous supply approximately 90 degrees and providing a uniform distribution of gaseous supply. The gaseous supply passes through a venturi throat. Straightening vanes can be positioned inside the venturi throat to reduce rotational motion the gaseous reactant supply may have upon entering the venturi throat. The gaseous reactant supply apparatus exhibits lower pressure drops than exhibited by apparatus of the prior art.

Abstract: Methods of improving the grindability of raw titanium dioxide produced by high temperature oxidation of titanium tetrachloride comprise quenching the oxidation reaction products with an essentially inert fluid to reduce the degree of aggregation of the titanium dioxide particles and thereby improve the grindability of the raw titanium dioxide. The essentially inert fluid can comprise recycled cooled gaseous reaction products from which the titanium dioxide particles have been separated.

Abstract: Novel gas separation apparatus and methods are provided that help reduce the amount of process gas lost through the discharge outlet of either a cyclone separating gas/solid mixtures or a hydroclone separating gas/liquid mixtures. Significant savings are realized by minimizing losses and neutralization costs. A cyclone or hydroclone is placed within a containment vessel that creates a contained atmosphere common to both the gas outlet and the discharge outlet of the cyclone or hydroclone. Process gas mixed with the solids or mixed with the liquids in the discharge underflow are displaced from the discharge underflow and contained within the containment vessel. The displacement of the process gas is facilitated by an introduction of a small amount of purge gas to the discharge underflow exiting the cyclone or hydroclone via the discharge outlet.

Abstract: Liners useful as piping elbow liners comprising a body liner, a tangential inlet liner, and a tangential outlet liner. The tangential inlet liner and the tangential outlet liner can be removably inserted into a cavity in the body liner. The body liner can comprise two substantially-identical body section liners.

Abstract: A piping elbow capable of facilitating a fluid flow direction change in a smaller space than conventional piping elbows, without causing the larger pressure losses found when using conventional elbows in the equivalent space. Piping elbows of the present invention comprise a substantially-cylindrical body having a first end, a second end, and a substantially-constant inside diameter; a tangential inlet attached to the body near the first end of the body and having an inside diameter smaller than the inside diameter of the body; and a tangential outlet attached to the body near the second end of the body and having an inside diameter smaller than the inside diameter of the body. Fluid flows linearly through the tangential inlet and enters the body. Inside the body, linear motion of the fluid is converted into a rotational or spiral motion. The fluid in the body continues its spiral motion as it also moves axially through the body toward the tangential outlet.

Abstract: A fluid barrier along the inside surface of ductwork between a reactor and subsequent product separation and recovery apparatus to reduce the buildup of solids on the ductwork from a gaseous product mixture conveyed through the ductwork. Barrier fluid is sprayed along the internal surface of the ductwork to form a fluid barrier and cool the gaseous mixture. The barrier fluid can be comprised of a component of the gaseous mixture. The barrier fluid can be a liquid at the second temperature and converted to a gaseous state in the ductwork, using the heat of vaporization of the barrier fluid to help cool the gaseous mixture.