Patents by Inventor Charles Alexander Roberts

Charles Alexander Roberts has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230323076
    Abstract: A composite material includes a polymer matrix and a quantity of electrically conductive microparticles dispersed within the polymer matrix in an amount and distribution structured so that the composite material exhibits an increase in thermal emissivity of at least about 8% with increasing temperature of the composite material, for temperatures over a range of 23° C.-60° C. inclusive. The composite material may be used as (or as part of) a passive variable radiator for cooling an object in thermal communication with the composite material.
    Type: Application
    Filed: April 8, 2022
    Publication date: October 12, 2023
    Inventors: Songtao Wu, Debasish Banerjee, Charles Alexander Roberts, Taizo Masuda, Yuki Kudo
  • Patent number: 11559792
    Abstract: An oxygen storage material (OSM) includes a zinc manganese iron oxide (ZMF) and an alkali metal base on the ZMF surface. The ZMF has a spinel structure. The alkali metal containing ZMF can be formed to have a weight percent of alkali metal up to about two percent. The alkali metal carbonate is retained on the ZMF surface upon heating to a temperature greater than 1,000° C. and stabilizes the ZMF to the cycling of an oxygen rich and oxygen lean atmosphere. The OSM additionally catalyzes the oxidation of hydrocarbons and CO and catalyzes the reduction of NOx for use in catalytic converters.
    Type: Grant
    Filed: March 19, 2021
    Date of Patent: January 24, 2023
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Torin C. Peck, Benjamin A. Grayson, Blake A. Graham, Charles Alexander Roberts, Krishna Gunugunuri
  • Patent number: 11471873
    Abstract: Methods of making an iron based catalyst using microwave hydrothermal synthesis are provided. The methods include dissolving iron(III) nitrate, Fe(NO3)3, in an organic solvent to form a solution. Once dissolved, the methods include a step of neutralizing the solution with an alkaline mineralizing agent to obtain a precipitate. The solution with the precipitate is then subjected to microwave radiation to cause a temperature gradient and a hydrothermal crystallization process to form a synthesized product. The synthesized product is subsequently separated from the mineralizing agent. The method includes washing and drying the synthesized product to obtain particles of sodium iron oxide (NaFeO2) catalyst that can be used as a composition for a passive NOx adsorber. A two-stage NOx abatement device for removal of NOx from an exhaust gas stream during a cold start operation of an internal combustion engine is also provided.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: October 18, 2022
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20220297097
    Abstract: An oxygen storage material (OSM) includes a zinc manganese iron oxide (ZMF) and an alkali metal base on the ZMF surface. The ZMF has a spinel structure. The alkali metal containing ZMF can be formed to have a weight percent of alkali metal up to about two percent. The alkali metal carbonate is retained on the ZMF surface upon heating to a temperature greater than 1,000° C. and stabilizes the ZMF to the cycling of an oxygen rich and oxygen lean atmosphere. The OSM additionally catalyzes the oxidation of hydrocarbons and CO and catalyzes the reduction of NOx for use in catalytic converters.
    Type: Application
    Filed: March 19, 2021
    Publication date: September 22, 2022
    Inventors: Torin C. Peck, Benjamin A. Grayson, Blake A. Graham, Charles Alexander Roberts, Krishna Gunugunuri
  • Patent number: 11278871
    Abstract: An improved catalyst system is provided for the direct decomposition removal of NOx from an exhaust gas stream at temperatures between about 350° C. and about 600° C. that employs an (amorphous CuOx)/Co3O4 catalyst. The catalyst has an amorphous CuOx deposit on the surfaces of particles of Co3O4 spinel oxide. The catalyst is configured to reduce NOx to N2 without the presence of a reductant. The (amorphous CuOx)/Co3O4 catalyst is formed by the precipitation of the deposit from solution onto a suspension of Co3O4 spinel oxide particles. The catalyst system can be employed in a catalytic converter for the direct decomposition removal of NOx from an exhaust gas stream flowing at a temperature of less than or equal to about 500° C.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: March 22, 2022
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 11208928
    Abstract: NOx abatement compositions include cobalt oxide (Co3O4) doped with cerium, and have an overall formula Co3-xCe-O4, with cerium occupying tetrahedral and/or octahedral sites in the spinel structure. The NOx abatement compositions possess NOx storage and NOx direct decomposition activity. Dual stage NOx abatement devices include an upstream portion having the NOx abatement composition to adsorb and store NOx at low temperature, and then release the NOx at higher temperature to a downstream catalytic conversion portion.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: December 28, 2021
    Assignees: Toyota Motor Engineering & Manufacturing North America, Inc., Toyota Jidosha Kabushiki Kaisha
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck, Naoto Nagata
  • Patent number: 11154816
    Abstract: Passive NOx adsorption (PNA) compositions have a formula Pd—NiFe2O4 wherein Pd represents a palladium component, such as palladium oxide, that is adsorbed on surfaces of the nickel ferrite. Such compositions can be synthesized by wet impregnation of nickel ferrite with a palladium salt, and exhibit efficient NOx adsorption at low temperature, with NOx desorption occurring predominantly at high temperature. Two-stage NOx abatement catalysts, effective under engine cold start conditions, include a PNA composition upstream from an NOx conversion catalyst.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: October 26, 2021
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Torin C. Peck, Krishna Gunugunuri, Charles Alexander Roberts
  • Publication number: 20210283584
    Abstract: An improved catalyst system is provided for the direct decomposition removal of NOx from an exhaust gas stream at temperatures between about 350° C. and about 600° C. that employs an (amorphous CuOx)/Co3O4 catalyst. The catalyst has an amorphous CuOx deposit on the surfaces of particles of Co3O4 spinel oxide. The catalyst is configured to reduce NOx to N2 without the presence of a reductant. The (amorphous CuOx)/Co3O4 catalyst is formed by the precipitation of the deposit from solution onto a suspension of Co3O4 spinel oxide particles. The catalyst system can be employed in a catalytic converter for the direct decomposition removal of NOx from an exhaust gas stream flowing at a temperature of less than or equal to about 500° C.
    Type: Application
    Filed: March 13, 2020
    Publication date: September 16, 2021
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20210023546
    Abstract: Methods of making an iron based catalyst using microwave hydrothermal synthesis are provided. The methods include dissolving iron(III) nitrate, Fe(NO3)3, in an organic solvent to form a solution. Once dissolved, the methods include a step of neutralizing the solution with an alkaline mineralizing agent to obtain a precipitate. The solution with the precipitate is then subjected to microwave radiation to cause a temperature gradient and a hydrothermal crystallization process to form a synthesized product. The synthesized product is subsequently separated from the mineralizing agent. The method includes washing and drying the synthesized product to obtain particles of sodium iron oxide (NaFeO2) catalyst that can be used as a composition for a passive NOx adsorber. A two-stage NOx abatement device for removal of NOx from an exhaust gas stream during a cold start operation of an internal combustion engine is also provided.
    Type: Application
    Filed: July 24, 2019
    Publication date: January 28, 2021
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20200376433
    Abstract: Passive NOx adsorption (PNA) compositions have a formula Pd—NiFe2O4 wherein Pd represents a palladium component, such as palladium oxide, that is adsorbed on surfaces of the nickel ferrite. Such compositions can be synthesized by wet impregnation of nickel ferrite with a palladium salt, and exhibit efficient NOx adsorption at low temperature, with NOx desorption occurring predominantly at high temperature. Two-stage NOx abatement catalysts, effective under engine cold start conditions, include a PNA composition upstream from an NOx conversion catalyst.
    Type: Application
    Filed: May 30, 2019
    Publication date: December 3, 2020
    Inventors: Torin C. Peck, Krishna Gunugunuri, Charles Alexander Roberts
  • Publication number: 20200325810
    Abstract: NOx abatement compositions include cobalt oxide (Co3O4) doped with cerium, and having an overall formula Co3-xCexO4, with cerium occupying tetrahedral and/or octahedral sites in the spinel structure. The NOx abatement compositions possess NOx storage and NOx direct decomposition activity. Dual stage NOx abatement devices include an upstream portion having the NOx abatement composition to adsorb and store NOx at low temperature, and then release the NOx at higher temperature to a downstream catalytic conversion portion.
    Type: Application
    Filed: April 12, 2019
    Publication date: October 15, 2020
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck, Naoto Nagata
  • Patent number: 10596519
    Abstract: NOx abatement compositions have a formula MxCu1-xFe2O4, wherein M is a substitution metal cation that can be any of cobalt, nickel, and zinc; and x is greater than zero and less than one. Such compositions can serve as direct decomposition catalysts and/or passive adsorption/storage components. Methods for synthesizing the compositions include alkaline precipitation of solutions containing nitrate salts of copper, iron, and at least one of cobalt, nickel, and zinc.
    Type: Grant
    Filed: May 8, 2019
    Date of Patent: March 24, 2020
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 10434471
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing copper oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature, direct decomposition is accomplished without the need of a reductant molecule. In one example, CuOx may be dispersed as a monolayer on a metal oxide support, such as Co3O4 spinel oxide, synthesized using an incipient wetness impregnation technique. The CuOx/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Grant
    Filed: April 17, 2017
    Date of Patent: October 8, 2019
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Torin C. Peck, Michael Jones, Krishna R. Gunugunuri, Charles Alexander Roberts
  • Patent number: 10239047
    Abstract: A catalyst for direct decomposition of NO and NO2 to N2 and O2 has a CoFe2O4 spinel doped with potassium cations. The catalyst has high activity and good selectivity for N2 production, when potassium cations are loaded at a density of about 0.9 weight percent. Methods for making the catalyst include wet impregnation of a CoFe2O4 spinel with a solution of potassium cations, such as a KOH solution.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: March 26, 2019
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts
  • Publication number: 20190076827
    Abstract: A catalyst for direct decomposition of NO and NO2 to N2 and O2 has a CoFe2O4 spinel doped with potassium cations. The catalyst has high activity and good selectivity for N2 production, when potassium cations are loaded at a density of about 0.9 weight percent. Methods for making the catalyst include wet impregnation of a CoFe2O4 spinel with a solution of potassium cations, such as a KOH solution.
    Type: Application
    Filed: September 12, 2017
    Publication date: March 14, 2019
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts
  • Patent number: 10143965
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing palladium oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, PdO may be dispersed on a surface of a metal oxide support, such as Co3O4 spinel oxide, synthesized using wet impregnation techniques. The PdO/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Grant
    Filed: May 9, 2017
    Date of Patent: December 4, 2018
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Patent number: 10143966
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing potassium (K) dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, K may be dispersed on a surface of a metal oxide support, such as NiFe2O4 spinel oxide, synthesized using wet impregnation techniques. The K/NiFe2O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, up to 100%, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Grant
    Filed: May 25, 2017
    Date of Patent: December 4, 2018
    Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20180339268
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing potassium (K) dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, K may be dispersed on a surface of a metal oxide support, such as NiFe2O4 spinel oxide, synthesized using wet impregnation techniques. The K/NiFe2O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, up to 100%, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Application
    Filed: May 25, 2017
    Publication date: November 29, 2018
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20180326355
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing palladium oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, PdO may be dispersed on a surface of a metal oxide support, such as Co3O4 spinel oxide, synthesized using wet impregnation techniques. The PdO/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Application
    Filed: May 9, 2017
    Publication date: November 15, 2018
    Inventors: Krishna Gunugunuri, Charles Alexander Roberts, Torin C. Peck
  • Publication number: 20180296978
    Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing copper oxides dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature, direct decomposition is accomplished without the need of a reductant molecule. In one example, CuOx may be dispersed as a monolayer on a metal oxide support, such as Co3O4 spinel oxide, synthesized using an incipient wetness impregnation technique. The CuOx/Co3O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, avoiding the production of a significant concentration of the undesirable N2O product.
    Type: Application
    Filed: April 17, 2017
    Publication date: October 18, 2018
    Inventors: Torin C. Peck, Michael Jones, Krishna R. Gunugunuri, Charles Alexander Roberts