Patents by Inventor Charles Andrew Paulson
Charles Andrew Paulson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11939670Abstract: Methods for depositing inorganic particles including titanium carbonitride on a metal substrate via chemical vapor deposition (CVD). In some embodiments, the CVD process may be supplied by two or more source gasses that react to form the inorganic particles. At least one of the sources gases includes a titanium source gas. And a source of carbon and nitrogen may be (a) a single source gas including a carbon and nitrogen source gas with a heat of formation energy that is less than 65.9 kilojoules per mole and/or (b) two source gases including a carbon source gas with a gas molecule having a carbon-nitrogen single bond and a nitrogen source gas. In some embodiments, the CVD process may be supplied by a source gas including a metalorganic compound to form the inorganic particles. In some embodiments, the CVD process may be supplied by an aluminum-containing metalorganic reducing agent.Type: GrantFiled: September 20, 2019Date of Patent: March 26, 2024Assignee: Corning IncorporatedInventors: Hoon Kim, Charles Andrew Paulson
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Publication number: 20240036236Abstract: A cover glass article is described herein that includes: a substrate comprising an outer primary surface with an outer optical film structure disposed thereon and an inner primary surface with an inner optical film structure disposed thereon. The outer film structure comprises a first plurality of alternating high index and low index layers with an outermost low index layer. The inner film structure comprises a second plurality of alternating high index and low index layers with a low or high index layer disposed on the inner primary surface, and an innermost low or high index layer. Each high index layer of the first and the second plurality comprises a nitride or an oxynitride, and an oxide or a nitride, respectively. Further, the cover glass article exhibits an average photopic transmittance of greater than 95% and a maximum hardness of greater than 10 GPa.Type: ApplicationFiled: December 10, 2021Publication date: February 1, 2024Inventors: Albert Joseph Fahey, Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Lin Lin, Alexandre Michel Mayolet, Xu Ouyang, Charles Andrew Paulson, James Joseph Price
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Publication number: 20230324583Abstract: Embodiments of this disclosure pertain to articles that exhibit scratch-resistance and improved optical properties. In some examples, the article exhibits a color shift of about 2 or less, when viewed at an incident illumination angle in the range from about 0 degrees to about 60 degrees from normal under an illuminant. In one or more embodiments, the articles include a substrate, and an optical film disposed on the substrate. The optical film includes a scratch-resistant layer and an optical interference layer. The optical interference layer may include one or more sub-layers that exhibit different refractive indices. In one example, the optical interference layer includes a first low refractive index sub-layer and a second a second high refractive index sub-layer. In some instances, the optical interference layer may include a third sub-layer.Type: ApplicationFiled: June 13, 2023Publication date: October 12, 2023Inventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Charles Andrew Paulson, James Joseph Price
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Publication number: 20230303432Abstract: One or more aspects of the disclosure pertain to an article including an optical film structure disposed on an inorganic oxide substrate, which may include a strengthened or non-strengthened substrate that may be amorphous or crystalline, such that the article exhibits scratch resistance and retains the same or improved optical properties as the inorganic oxide substrate, without the optical film structure disposed thereon. In one or more embodiments, the article exhibits an average transmittance of 85% or more, over the visible spectrum (e.g., 380 nm - 780 nm). Embodiments of the optical film structure include aluminum-containing oxides, aluminum-containing oxy-nitrides, aluminum-containing nitrides (e.g., A1N) and combinations thereof. The optical film structures disclosed herein also include a transparent dielectric including oxides such as silicon oxide, germanium oxide, aluminum oxide and a combination thereof. Methods of forming such articles are also provided.Type: ApplicationFiled: April 18, 2023Publication date: September 28, 2023Inventors: Karl William Koch, III, Charles Andrew Paulson, James Joseph Price
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Publication number: 20230280502Abstract: Durable and scratch resistant articles including low-reflectance optical coating with gradient portion. In some embodiments, an article comprises: a substrate comprising a first major surface; and an optical coating disposed over the first major surface. The optical coating comprises: a second major surface; a thickness; and a first gradient portion. A refractive index of the optical coating varies along a thickness of the optical coating. The difference between the maximum refractive index of the first gradient portion and the minimum refractive index of the first gradient portion is 0.05 or greater. The absolute value of the slope of the refractive index of the first gradient portion is 0.1/nm or less everywhere along the thickness of the first gradient portion. The article exhibits a single side photopic average light reflectance of 3% or less, and a maximum hardness from 10 GPa to 30 GPa.Type: ApplicationFiled: March 15, 2023Publication date: September 7, 2023Inventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Charles Andrew Paulson, James Joseph Price
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Patent number: 11714213Abstract: Embodiments of this disclosure pertain to articles that exhibit scratch-resistance and improved optical properties. In some examples, the article exhibits a color shift of about 2 or less, when viewed at an incident illumination angle in the range from about 0 degrees to about 60 degrees from normal under an illuminant. In one or more embodiments, the articles include a substrate, and an optical film disposed on the substrate. The optical film includes a scratch-resistant layer and an optical interference layer. The optical interference layer may include one or more sub-layers that exhibit different refractive indices. In one example, the optical interference layer includes a first low refractive index sub-layer and a second a second high refractive index sub-layer. In some instances, the optical interference layer may include a third sub-layer.Type: GrantFiled: November 18, 2021Date of Patent: August 1, 2023Assignee: Corning IncorporatedInventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Charles Andrew Paulson, James Joseph Price
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Publication number: 20230232559Abstract: An ultraviolet light-resistant article that includes: a substrate having a glass or glass-ceramic composition and first and second primary surfaces; an ultraviolet light-absorbing element having a an absorptivity greater than 50% at wavelengths from about 100 nm to about 380 nm and a thickness between about 10 nm and about 100 nm; and a dielectric stack formed with a plasma-enhanced process. Further, the light-absorbing element is between the substrate and the dielectric stack. Alternatively, the light-absorbing element can include one or more ultraviolet light-resistant layers disposed within the dielectric stack over the first primary surface.Type: ApplicationFiled: March 17, 2023Publication date: July 20, 2023Inventors: Kaveh Adib, Robert Alan Bellman, Andrea Weiss Bookbinder, Shandon Dee Hart, Albert Peter Heberle, Karl William Koch, III, Lin Lin, Charles Andrew Paulson, Vitor Marino Schneider
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Publication number: 20230221467Abstract: A coated article is described herein that may comprise a substrate and an optical coating. The substrate may have a major surface comprising a first portion and a second portion. A first direction that is normal to the first portion of the major surface may not be equal to a second direction that is normal to the second portion of the major surface. The optical coating may be disposed on at least the first portion and the second portion of the major surface. The coated article may exhibit at the first portion of the substrate and at the second portion of the substrate hardness of about 8 GPa or greater at an indentation depth of about 50 nm or greater as measured on the anti-reflective surface by a Berkovich Indenter Hardness Test.Type: ApplicationFiled: March 8, 2023Publication date: July 13, 2023Inventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Charles Andrew Paulson, James Joseph Price
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Patent number: 11698475Abstract: Embodiments of articles with optical coatings are described herein. According to one embodiment, an article may comprise a substrate having a major surface, and an optical coating disposed on the major surface and forming an anti-reflective surface, the optical coating comprising an anti-reflective coating. The article may exhibit a maximum hardness of about 12 GPa or greater as measured on the anti-reflective surface by a Berkovich Indenter Hardness Test along an indentation depth of about 100 nm or greater. The article may exhibit a single side average light reflectance measured at the anti-reflective surface of about 8% or less over an optical wavelength regime in the range from about 400 nm to about 800 nm. The article may exhibit an average light transmission of about 90% or greater over an optical wavelength regime in the range from about 400 nm to about 800 nm.Type: GrantFiled: March 5, 2021Date of Patent: July 11, 2023Assignee: Corning IncorporatedInventors: Shandon Dee Hart, Karl William Koch, III, Charles Andrew Paulson
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Publication number: 20230212063Abstract: Disclosed herein are coated articles which may include a substrate and an optical coating that includes one or more layers of deposited material. At least a portion of the optical coating may include a residual compressive stress of more than 100 MPa. The coated article may include a strain-to-failure of 0.4% or more as measured by a Ring-on-Ring Tensile Testing Procedure. The optical coating may include a maximum hardness of 8 GPa or more and an average photopic transmission of 50% or greater.Type: ApplicationFiled: February 21, 2023Publication date: July 6, 2023Inventors: Shandon Dee Hart, Guangli Hu, Charles Andrew Paulson, James Joseph Price
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Publication number: 20230184533Abstract: A method for in-situ measurement of a thickness of a coating deposited by a deposition process, includes the steps of initiating deposition within a deposition chamber such that a first coating forms on an outer surface of a probe disposed in the deposition chamber, wherein the probe comprises a coil assembly including at least one coil, wherein the probe is separated by a distance from a substrate disposed within the deposition chamber; exciting the coil assembly with a first alternating current to produce a first time-varying magnetic field, the first time-varying magnetic field generating an eddy current in the first coating; determining a metric related to an inductance or resistance of the coil assembly, wherein a value of the metric is related to a first thickness of the first coating and results at least partially from an eddy current magnetic field produced by an eddy current in the coating; and correlating the first thickness of the first coating to a second thickness of a second coating deposited onType: ApplicationFiled: August 10, 2021Publication date: June 15, 2023Inventors: Charles Andrew Paulson, Dean Michael Thelen
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Patent number: 11667565Abstract: One or more aspects of the disclosure pertain to an article including an optical film structure disposed on an inorganic oxide substrate, which may include a strengthened or non-strengthened substrate that may be amorphous or crystalline, such that the article exhibits scratch resistance and retains the same or improved optical properties as the inorganic oxide substrate, without the optical film structure disposed thereon. In one or more embodiments, the article exhibits an average transmittance of 85% or more, over the visible spectrum (e.g., 380 nm-780 nm). Embodiments of the optical film structure include aluminum-containing oxides, aluminum-containing oxy-nitrides, aluminum-containing nitrides (e.g., AlN) and combinations thereof. The optical film structures disclosed herein also include a transparent dielectric including oxides such as silicon oxide, germanium oxide, aluminum oxide and a combination thereof. Methods of forming such articles are also provided.Type: GrantFiled: August 17, 2015Date of Patent: June 6, 2023Assignee: Corning IncorporatedInventors: Karl William Koch, III, Charles Andrew Paulson, James Joseph Price
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Patent number: 11630244Abstract: A coated article is described herein that may comprise a substrate and an optical coating. The substrate may have a major surface comprising a first portion and a second portion. A first direction that is normal to the first portion of the major surface may not be equal to a second direction that is normal to the second portion of the major surface. The optical coating may be disposed on at least the first portion and the second portion of the major surface. The coated article may exhibit at the first portion of the substrate and at the second portion of the substrate hardness of about 8 GPa or greater at an indentation depth of about 50 nm or greater as measured on the anti-reflective surface by a Berkovich Indenter Hardness Test.Type: GrantFiled: September 11, 2020Date of Patent: April 18, 2023Assignee: Corning IncorporatedInventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Charles Andrew Paulson, James Joseph Price
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Patent number: 11630243Abstract: Durable and scratch resistant articles including low-reflectance optical coating with gradient portion. In some embodiments, an article comprises: a substrate comprising a first major surface; and an optical coating disposed over the first major surface. The optical coating comprises: a second major surface; a thickness; and a first gradient portion. A refractive index of the optical coating varies along a thickness of the optical coating. The difference between the maximum refractive index of the first gradient portion and the minimum refractive index of the first gradient portion is 0.05 or greater. The absolute value of the slope of the refractive index of the first gradient portion is 0.1/nm or less everywhere along the thickness of the first gradient portion. The article exhibits a single side photopic average light reflectance of 3% or less, and a maximum hardness from 10 GPa to 30 GPa.Type: GrantFiled: August 30, 2018Date of Patent: April 18, 2023Assignee: Corning IncorporatedInventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Charles Andrew Paulson, James Joseph Price
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Patent number: 11618711Abstract: Disclosed herein are coated articles which may include a substrate and an optical coating that includes one or more layers of deposited material. At least a portion of the optical coating may include a residual compressive stress of more than 100 MPa. The coated article may include a strain-to-failure of 0.4% or more as measured by a Ring-on-Ring Tensile Testing Procedure. The optical coating may include a maximum hardness of 8 GPa or more and an average photopic transmission of 50% or greater.Type: GrantFiled: November 22, 2021Date of Patent: April 4, 2023Assignee: Corning IncorporatedInventors: Shandon Dee Hart, Guangli Hu, Charles Andrew Paulson, James Joseph Price
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Publication number: 20230091466Abstract: Embodiments of articles including a low-contrast anti-reflection coating are disclosed. The coated surface of such articles exhibits a reduced difference in reflectance between a pristine state and when a surface defect is present. In one or more embodiments, the coated surface of such articles exhbits a first average reflectance in the range from about 0.6% to about 6.0% in a pristine condition and a second avearge reflectance of about 8% or less after removal of a surface thickness of the anti-reflection coating. In other embodiments, the coated substrate exhibits a second average reflectance of about 10% or less, when the coated surface comprises a contaminant. In some embodiments, the coated substrate exhibits a first color coordinate (a*1, b*1) in a pristine condition and a second color coordinate (a*2, b*2) after the presence of a surface defect such that Aa*b* is about 6 or less.Type: ApplicationFiled: November 9, 2022Publication date: March 23, 2023Inventors: Shandon Dee Hart, Karl William Koch, III, Charles Andrew Paulson
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Publication number: 20230034541Abstract: A coated article is described herein with a substrate having a major surface that comprises a first portion and a second portion that is curved or faceted; and an optical coating on the major surface that forms an anti-reflective surface. A first direction is normal to the first portion and is not equal to a plurality of second directions that are normal to the second portion, and the angle between the first direction and each of the second directions is from about 10 degrees to 60 degrees. Further, the coated article exhibits at the first and second portion a hardness of about 8 GPa or greater at an indentation depth of about 100 nm or greater. Further, the coated article exhibits a single side maximum reflectance of about 3% or less as the first and second portion, wherein the reflectance is measured in a range from about 425 nm to about 950 nm.Type: ApplicationFiled: September 29, 2022Publication date: February 2, 2023Inventors: Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Lin Lin, Thien An Thi Nguyen, Charles Andrew Paulson, James Joseph Price
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Patent number: 11531141Abstract: Embodiments of articles including a low-contrast anti-reflection coating are disclosed. The coated surface of such articles exhibits a reduced difference in reflectance between a pristine state and when a surface defect is present. In one or more embodiments, the coated surface of such articles exhibits a first average reflectance in the range from about 0.6% to about 6.0% in a pristine condition and a second average reflectance of about 8% or less after removal of a surface thickness of the anti-reflection coating. In other embodiments, the coated substrate exhibits a second average reflectance of about 10% or less, when the coated surface comprises a contaminant. In some embodiments, the coated substrate exhibits a first color coordinate (a*1, b*1) in a pristine condition and a second color coordinate (a*2, b*2) after the presence of a surface defect such that ?a*b* is about 6 or less.Type: GrantFiled: March 17, 2020Date of Patent: December 20, 2022Assignee: Corning IncorporatedInventors: Shandon Dee Hart, Karl William Koch, III, Charles Andrew Paulson
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Patent number: 11520082Abstract: Durable and scratch resistant articles including an optical coating with a gradient. An article comprises: a substrate; and an optical coating having a thickness and a first gradient portion. A refractive index of the optical coating varies along a thickness of the optical coating. The difference between the maximum refractive index of the first gradient portion and the minimum refractive index of the first gradient portion is 0.1 or greater. The absolute value of the slope of the refractive index of the first gradient portion is 0.1/nm or less everywhere along the thickness of the first gradient portion. The article exhibits an average single-surface reflectance of 15% to 98% over the wavelength range 400 nm-700 nm. The article also exhibits a maximum hardness in the range from about 10 GPa to about 30 GPa.Type: GrantFiled: August 31, 2018Date of Patent: December 6, 2022Assignee: Corning IncorporatedInventors: Robert Alan Bellman, Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Charles Andrew Paulson, James Joseph Price
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Patent number: 11500130Abstract: A coated article with a substrate having a major surface that comprises a first portion and a second portion that is curved or faceted; and an optical coating on the major surface that forms an anti-reflective surface. A first direction is normal to the first portion and is not equal to a plurality of second directions that are normal to the second portion, and the angle between the first direction and each of the second directions is from about 10 degrees to 60 degrees. Further, the coated article exhibits at the first and second portion a hardness of about 8 GPa or greater at an indentation depth of about 100 nm or greater. Further, the coated article exhibits a single side maximum reflectance of about 3% or less as the first and second portion, wherein the reflectance is measured in a range from about 425 nm to about 950 nm.Type: GrantFiled: March 26, 2020Date of Patent: November 15, 2022Assignee: Corning IncorporatedInventors: Shandon Dee Hart, Karl William Koch, III, Carlo Anthony Kosik Williams, Lin Lin, Thien An Thi Nguyen, Charles Andrew Paulson, James Joseph Price