Abstract: An integrated information system is provided for a plant with interactive processes running in functional equipment subsets, such as a nuclear power generation plant. Sensors are operatively coupled to monitor processes and equipment in the plant, collecting sample data for assessing operational conditions and for predicting maintenance requirements based on loading of the equipment. One or more processors access the sample data and compares present conditions to diagnostic specifications, technical specifications and historical data stored in memory and indexed to equipment subsets and functional operating groups. The processor(s) generate prioritized reports to alert users to potential operational and/or maintenance problems. In addition to the prioritized reports, the processor accesses and outputs to the users reports of the diagnostic and technical specifications applicable to the process parameters exhibiting the potential problems.

Abstract: Temperature transducers are mounted on the outside surface of a containment system such as a pipe to detect thermal stratification and fluctuations thereof. The transducers are mounted in an arc lying in a plane perpendicular to the flow direction in the system at each of several positions separated along the flow direction. The data obtained by the temperature transducers is supplied to a computer for calculation of stress using transfer functions summing changes in both temperature and position over time. The stress due to abnormal thermal loads is combined with other stress on the system so that fatigue usage and fatigue crack growth can be calculated.

Abstract: The present invention is a cycle monitoring system and method that acquires, logs and analyzes analog and/or digital signals from component sensors in a process control plant such as a nuclear power plant. The system continuously monitors the sensors and records steady-state and transient phenomena. Compression of the data is performed to reduce storage load. The compression ratio for transient data is driven by a threshold indicating a measurement signficant to stress determination. Transient data is retained at a higher sampling rate, so that the parameters of transient such as the maximum value can be determined for stress analysis. The stress analysis determines pressure and thermal stresses which are used to calculate a usage factor which indicates the stress age and thus the remaining life of a component. The system provides estimates of fatigue accumulation associated with selected locations of critical power plant components.