Abstract: A hybrid absorbent foam includes an integrated hybrid foam layer having an open surface, a closed surface, and a foam body extending between the open and closed surfaces. The integrated hybrid foam layer has an open-cell content of at least 50%, while the closed surface provides a barrier to aqueous liquids. The integrated hybrid foam layer is formed as a single layer, and has a substantially uniform polymer composition throughout its thickness. The integrated hybrid foam layer combines the functions of liquid absorbency, retention, and barrier into a single layer, and is useful in a wide variety of absorbent articles.

Abstract: A thermoplastic foam composite has at least one active agent layer, which includes active agent materials that are coated with a thermal-sticky polymer, and which is bonded to at least one surface of a soft, flexible, absorbent thermoplastic foam layer. The thermoplastic foam composite can exhibit desirable active agent properties while maintaining sufficient integrity, absorbency, and/or flexibility for specific applications. In some aspects, an adhesive can be utilized to assist with bonding the active agent layer to the thermoplastic foam layer. The thermoplastic foam composite can be utilized as an article, such as a packaging, wiper, towel, or insulation product, or can be incorporated as a component into a variety of other articles, including personal care articles, health/medical articles, and household/industrial articles, for example.

Abstract: A soft, flexible, low-density, open-cell, thermoplastic, absorbent foam formed from a foam polymer formula including a balanced amount of a plasticizing agent and a surfactant in combination with a base resin. Thermoplastic elastomers can be added to the foam polymer formula to improve softness, flexibility, elasticity, and resiliency of the resulting foam. The surfactant may be either a single surfactant or a multi-surfactant system. The foam possesses a number of qualities, such as softness and strength, which render the foam particularly suitable for use in a variety of personal care products, medical products, and the like.