Patents by Inventor Charles H. Mauldin

Charles H. Mauldin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8722570
    Abstract: The present invention provides a catalyst comprising a catalytic metal, preferably cobalt, rhenium or mixtures thereof. The catalytic metal is supported on a support comprising a major amount of titania and a minor amount of cobalt aluminate derived from anatase titania. The support also includes a minor amount of titania derived from a titanium chelate.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: May 13, 2014
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Patent number: 8057572
    Abstract: A method is provided for recovering rhenium from a titania-supported, rhenium-containing catalyst by treating the catalyst in the reduced form with an acid in an amount and for a time sufficient to dissolve the rhenium without dissolving the support.
    Type: Grant
    Filed: February 6, 2009
    Date of Patent: November 15, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Publication number: 20090223325
    Abstract: A method is provided for recovering rhenium from a titania-supported, rhenium-containing catalyst by treating the catalyst in the reduced form with an acid in an amount and for a time sufficient to dissolve the rhenium without dissolving the support.
    Type: Application
    Filed: February 6, 2009
    Publication date: September 10, 2009
    Inventor: Charles H. Mauldin
  • Publication number: 20090111899
    Abstract: The present invention provides a catalyst comprising a catalytic metal, preferably cobalt, rhenium or mixtures thereof. The catalytic metal is supported on a support comprising a major amount of titania and a minor amount of cobalt aluminate derived from anatase titania. The support also includes a minor amount of titania derived from a titanium chelate.
    Type: Application
    Filed: October 10, 2008
    Publication date: April 30, 2009
    Inventor: Charles H. Mauldin
  • Patent number: 7417073
    Abstract: Supports for Fischer-Tropsch catalysts are formed by forming a particulate material from titania, alumina and optionally silica. A cobalt compound is incorporated into the particulate material which then is calcined to convert at least part of the alumina to cobalt aluminate.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: August 26, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Charles H. Mauldin, Louis F. Burns
  • Patent number: 7253136
    Abstract: Supports for Fischer-Tropsch catalysts are formed by forming a particulate material from titania, alumina and optionally silica. A cobalt compound is incorporated into the particulate material which then is calcined to convert at least part of the alumina to cobalt aluminate.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: August 7, 2007
    Assignee: ExxonMobile Research and Engineering Company
    Inventors: Charles H. Mauldin, Louis F. Burns
  • Publication number: 20040204506
    Abstract: Supports for Fischer-Tropsch catalysts are formed by forming a particulate material from titania, alumina and optionally silica. A cobalt compound is incorporated into the particulate material which then is calcined to convert at least part of the alumina to cobalt aluminate.
    Type: Application
    Filed: April 6, 2004
    Publication date: October 14, 2004
    Inventors: Charles H. Mauldin, Louis F. Burns
  • Patent number: 6331575
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide conversion reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a polyol is employed to impregnate and disperse a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, or in a preferred embodiment both a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, when present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the polyol.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: December 18, 2001
    Assignee: Exxon Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Patent number: 6319960
    Abstract: A method for hydrocarbon synthesis reactions from carbon monoxide and hydrogen using a catalyst pellet which includes a solid core and a coated layer of porous support impregnated with a catalyst which optimizes the CO conversion.
    Type: Grant
    Filed: November 6, 1987
    Date of Patent: November 20, 2001
    Assignee: Exxon Research & Engineering Company
    Inventors: William C. Behrmann, Kym B. Arcuri, Charles H. Mauldin, Mordechay Herskowitz
  • Patent number: 6136868
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide conversion reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a carbohydrate, or sugar, notably a monosaccharide or disaccharide, particularly sucrose, is employed to impregnate and disperse a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, or in a preferred embodiment both a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, onto a refractory inorganic oxide support, e.g., titania. The rhenium, when present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the carbohydrate.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: October 24, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Claude C. Culross, Charles H. Mauldin
  • Patent number: 6124367
    Abstract: Supports for Fischer-Tropsch catalysts with increased strength and attrition resistance are formed by incorporating both silica and alumina into a support comprised primarily of titania; whereupon Fischer-Tropsch active metals can be composited with the support; the catalysts being particularly useful in slurry reactions.
    Type: Grant
    Filed: November 2, 1999
    Date of Patent: September 26, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Stanislaw Plecha, Charles H. Mauldin, Larry E. Pedrick
  • Patent number: 6117814
    Abstract: Supports for Fischer-Tropsch catalysts with increased strength and attrition resistance are formed by incorporating both silica and alumina into a support comprised primarily of titania; whereupon Fischer-Tropsch active metals can be composited with the support; the catalysts being particularly useful in slurry reactions.
    Type: Grant
    Filed: February 10, 1998
    Date of Patent: September 12, 2000
    Assignee: Exxon Research and Engineering Co.
    Inventors: Stanislaw Plecha, Charles H. Mauldin, Larry E. Pedrick
  • Patent number: 6087405
    Abstract: Supports for Fischer-Tropsch catalysts with increased strength and attrition resistance are formed by incorporating both silica and alumina into a support comprised primarily of titania; whereupon Fischer-Tropsch active metals can be composited with the support; the catalysts being particularly useful in slurry reactions.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: July 11, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: Stanislaw Plecha, Charles H. Mauldin, Larry E. Pedrick
  • Patent number: 5968991
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide hydrogenation reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a multi-functional carboxylic acid having from about 3 to 6 total carbon atoms, preferably about 4 to 5 total carbon atoms, is employed to impregnate and disperse a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, which need be present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the acid.
    Type: Grant
    Filed: September 15, 1998
    Date of Patent: October 19, 1999
    Assignee: Exxon Research and Engineering Co.
    Inventor: Charles H. Mauldin
  • Patent number: 5945459
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide hydrogenation reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a multi-functional carboxylic acid having from about 3 to 6 total carbon atoms, preferably about 4 to 5 total carbon atoms, is employed to impregnate and disperse a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, which need be present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the acid.
    Type: Grant
    Filed: November 6, 1998
    Date of Patent: August 31, 1999
    Assignee: Exxon Research and Engineering Co
    Inventor: Charles H. Mauldin
  • Patent number: 5863856
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide hydrogenation reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a multi-functional carboxylic acid having from about 3 to 6 total carbon atoms, preferably about 4 to 5 total carbon atoms, is employed to impregnate and disperse a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, which need be present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the acid.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: January 26, 1999
    Assignee: Exxon Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Patent number: 5856260
    Abstract: A process for the preparation of a catalyst useful for conducting carbon monoxide conversion reactions, especially a Fischer-Tropsch catalyst, use of the catalyst for conducting such reactions, especially Fischer-Tropsch reactions, and the composition produced by said process. In the preparation of the catalyst, a solution of a polyol is employed to impregnate and disperse a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel, or in a preferred embodiment both a compound or salt of rhenium and a compound or salt of a catalytic metal, or metals, e.g., copper or an Iron Group metal such as iron, cobalt, or nickel onto a refractory inorganic oxide support, e.g., titania. The rhenium, when present only in small amount permits full and complete reduction of the catalytic metal, or metals, dispersed by the polyol.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: January 5, 1999
    Assignee: Exxon Research and Engineering Company
    Inventor: Charles H. Mauldin
  • Patent number: RE37229
    Abstract: The operation of a hydrocarbon synthesis reactor and catalyst distributed in the reaction slurry therein are improved by the presence in said reactor of one or more vertical downcomers open at both ends with gas disengaging areas located at their top end. The downcomer which circulates catalyst from the top of the reaction slurry to the bottom of said slurry is fully immersed in the reaction slurry and preferably extends from just above the bottom of the reaction zone of the reaction vessel to just below the top surface of the reaction slurry. The bottom end of said downcomer is shielded from intrusion of rising synthesis gas by the placement of a baffle which blocks rising gas entry but facilitates the exit of catalyst and liquid from the bottom of said downcomer and distributes them radially throughout the adjacent reactor slurry.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: June 12, 2001
    Assignee: Exxon Research and Engineering Company
    Inventors: William C. Behrmann, Charles H. Mauldin, Larry E. Pedrick
  • Patent number: RE37406
    Abstract: A supported particulate cobalt catalyst is formed by dispersing cobalt, alone or with a metal promoter, particularly rhenium, as a thin catalytically active film upon a particulate support, especially a silica or titania support. This catalyst can be used to convert an admixture of carbon monoxide and hydrogen to a distillate fuel constituted principally of an admixture of linear paraffins and olefins, particularly a C10+ distillate, at high productivity, with low methane selectivity. A process is also disclosed for the preparation of these catalysts.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: October 9, 2001
    Assignee: Exxon Research and Engineering Co.
    Inventors: William C. Behrmann, Kym B. Arcuri, Charles H. Mauldin
  • Patent number: RE37649
    Abstract: Catalyst in a slurry phase reactor is rejuvenated and uniformly distributed in said reactor using a substantially vertical draft tube fully immersed in the slurry which utilizes a rejuvenating gas injected substantially near the bottom of the substantially vertical draft tube whereby catalyst near the bottom of the slurry phase reactor is drawn up the draft tube and discharged from the top of the draft tube near the top of the slurry phase in said reactor.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: April 9, 2002
    Assignee: Exxon Research and Engineering Company
    Inventors: Larry E. Pedrick, Charles H. Mauldin, William C. Behrmann