Abstract: The described embodiments relate to adjustable fixtures. A number of adjustable length cylindrical pins can be utilized to form a conformal support structure in accordance with a workpiece having any number of variations. At least three fixed length pins having heights lower than the adjustable length pins, can be interspersed with the adjustable length cylindrical pins to define an orientation at which the workpiece is held. Because the adjustable length pins have an uncompressed height greater than the fixed length pins, each of the adjustable length pins can be compressed in accordance with a bottom surface of the workpiece when the workpiece is pressed against the fixed length pin. In this way a conformal support structure can be formed that supports the workpiece during a machining operation.

Abstract: The described embodiments relate to adjustable fixtures. A number of adjustable length cylindrical pins can be utilized to form a conformal support structure in accordance with a workpiece having any number of variations. At least three fixed length pins having heights lower than the adjustable length pins, can be interspersed with the adjustable length cylindrical pins to define an orientation at which the workpiece is held. Because the adjustable length pins have an uncompressed height greater than the fixed length pins, each of the adjustable length pins can be compressed in accordance with a bottom surface of the workpiece when the workpiece is pressed against the fixed length pin. In this way a conformal support structure can be formed that supports the workpiece during a machining operation.

Abstract: Manufacturing techniques are provided herein. In one embodiment, a reusable insert is used within a pocket disposed within a thin walled enclosure to prevent deformation of the thin walled enclosure during a machining operation. The insert includes a body including a transparent material and having a size and shape in accordance with the pocket disposed within the thin walled enclosure, and at least one channel having a first opening at a first surface of the body and a second opening at a second surface of the body. Related apparatuses and methods are also provided.