Abstract: A method of forming an insulated composite fabric including attaching an insulating-filler fabric layer to an outer fabric layer, where the insulating-filler fabric layer is a textile fabric with at least one raised surface on the fabric. One side of the insulating-filler layer has a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile and the other side of the insulating-filler layer has a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The method further contains coupling at least one of a fleece and velour that is respectively lower than the relatively high pile of the first surface or the relatively high pile of the second surface to at least one of the first surface and the second surface.

Abstract: An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

Abstract: An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

Abstract: An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

Abstract: An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

Abstract: An insulated composite fabric has an inner fabric layer, an outer fabric layer, and an insulating-filler layer enclosed there between. The insulating-filler layer is a textile fabric with at least one raised surface. One side of the insulating-filler layer comprises a first surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. The other side of the insulating-filler layer comprises a second surface with relatively high pile, including regions of no pile or relatively low pile interspersed among regions of relatively high pile. Interconnecting piles are formed with regions of the relatively high pile of the first pile surface and regions of the relatively high pile of the second pile surface.

Abstract: An under body armor hybrid fabric garment has first and second fabric portions. The first fabric portion, configured to cover an upper torso region of a user's body left exposed by the body armor and extending into a second body transition region covered by the body armor, is formed of low stretch or no stretch fabric of woven or knit construction. The first fabric portion comprises yarns and/or fibers having flame retardant properties. The second fabric element, configured to cover a lower torso region of the user's body underneath the body armor, is formed of stretchable fabric. The second fabric portion comprises yarns and/or fibers having flame retardant properties and/or yarns and/or fibers resistant to melting and dripping when exposed to fire or high heat.

Abstract: An under body armor hybrid fabric garment has first and second fabric portions. The first fabric portion, configured to cover an upper torso region of a user's body left exposed by the body armor and extending into a second body transition region covered by the body armor, is formed of low stretch or no stretch fabric of woven or knit construction. The first fabric portion comprises yarns and/or fibers having flame retardant properties. The second fabric element, configured to cover a lower torso region of the user's body underneath the body armor, is formed of stretchable fabric. The second fabric portion comprises yarns and/or fibers having flame retardant properties and/or yarns and/or fibers resistant to melting and dripping when exposed to fire or high heat.

Abstract: An under body armor hybrid fabric garment has first and second fabric portions. The first fabric portion, configured to cover an upper torso region of a user's body left exposed by the body armor and extending into a second body transition region covered by the body armor, is formed of low or no stretch fabric. The second fabric element, configured to cover a lower torso region of the user's body underneath the body armor, is formed of stretchable fabric.

Abstract: Unitary fabric engineered thermal fabric articles, e.g. garments, home textiles, and upholstery covers, and elements for use therein, formed according to this disclosure, have predetermined discrete regions of contrasting insulative capacity positioned about the fabric article in correlation to insulative requirements of a user's body. For example, in one implementation, loop yarn in first regions has a first pile height and loop yarn in other regions has a different, relatively greater pile height. In another implementation, in first regions, loop yarn having a first shrinkage performance is formed to a predetermined loop height and in other regions, loop yarn having a different shrinkage performance is formed to the predetermined or other loop height. The loops are the cut and finished to a common pile height, and the continuous web is exposed to heat to cause loop yarn to shrink to one or more different pile heights.

Abstract: A composite undergarment fabric has an inner side fabric layer of synthetic yarn and an outer side fabric layer of yarn selected from among moisture-absorbent hydrophilic yarn, synthetic yarn rendered hydrophilic, and combinations thereo inner surface of the inner side fabric layer having a non-continuous treatment of durable, water repellent chemical, and the outer side fabric layer being relatively more hydrophilic than the inner side fabric layer. The inner and outer side fabric layers may be formed concurrently by knitting a plaited construction. In another implementation, the composite undergarment fabric has a pseudo plaited construction of a body of hydrophilic material with an inner side surface having a non-continuous treatment of durable water repellent chemical.

Abstract: A velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at at least the technical back. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.

Abstract: A composite fabric article includes multi-filament, interlaced yams forming a knit construction. The fabric article has an inner surface and an outer surface where the inner surface has at least one region of raised fibers or fleece formed thereupon, and the outer surface has an area upon which a non-continuous coating of discrete coating segments of coating material is applied to bind individual yarn fibers together in bound groupings and to enhance abrasion resistance of the outer surface.

Abstract: Methods are described for forming unitary fabric elements for use in engineered thermal fabric articles, including, but not limited to, thermal fabric garments, thermal fabric home textiles, and thermal fabric upholstery covers, and for forming these engineered thermal fabric articles, having predetermined discrete regions of contrasting insulative capacity positioned about the thermal fabric article in correlation to insulative requirements of a user's body. In one implementation, loop yarn in first regions is formed to a first pile height, and loop yarn in other regions is formed to another, different, relatively greater pile height.

Abstract: A wool blend velour fabric article (12) is formed of yarns (14, 16) consisting of wool fibers (17a, 17b) in a blend with manufactured fibers (19a, 19b) (i.e., synthetic and/or regenerated fibers). The wool and manufactured fibers are blended, i.e. spun, together in a manner to control the distribution of the wool fibers and of the manufactured fibers, across the cross-section of the yarn such that each of the wool fibers is generally surrounded by manufactured fibers, and thus shielded from interaction with other ones of the wool fibers. The resulting velour fabric article exhibits reduced shrinkage and felting.

Abstract: An insulated composite fabric that includes an inner fabric layer, an outer fabric layer, and an insulating-filler fabric layer enclosed between the inner fabric layer and the outer fabric layer. The insulating-filler fabric layer is a textile fabric with a raised surface on at least one side of the fabric.

Abstract: A double-face velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at both the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.

Abstract: An under body armor hybrid fabric garment has first and second fabric portions. The first fabric portion, configured to cover an upper torso region of a user's body left exposed by the body armor and extending into a second body transition region covered by the body armor, is formed of low or no stretch fabric. The second fabric element, configured to cover a lower torso region of the user's body underneath the body armor, is formed of stretchable fabric.

Abstract: A double-face velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a filament loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The fabric body has a velour surface formed at both the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 80 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.

Abstract: An under body armor hybrid fabric garment has first and second fabric portions. The first fabric portion, configured to cover an upper torso region of a user's body left exposed by the body armor and extending into a second body transition region covered by the body armor, is formed of low or no stretch fabric. The second fabric element, configured to cover a lower torso region of the user's body underneath the body armor, is formed of stretchable fabric.