Abstract: A rotor system for an aircraft includes an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast via a yoke, wherein the rotor assembly is tiltable between a first position corresponding to an airplane mode and a second position corresponding to a helicopter mode; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast, the drive system comprising at least one electric motor for providing rotational energy to a drive shaft and a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the drive shaft and providing rotational energy to the rotor mast via a rotor shaft; wherein the drive system is rotatable relative to the wing about a tilt axis and the rotor shaft is coaxial with the drive shaft.

Abstract: A drive system for an aircraft such as a tiltrotor aircraft. The drive system includes first and second gearbox assemblies in mechanical communication with each other. A first lubrication system is associated with the first gearbox assembly and includes a bifurcated tank configured to contain a lubricant in an operating chamber including a lower sump and in an emergency chamber including an upper sump. A second lubrication system is associated with the second gearbox assembly. An emergency pump is in fluid communication with the emergency chamber. The emergency pump is configured to supply the lubricant to the first gearbox assembly from the emergency chamber responsive to a failure in the first lubrication system. In addition, the emergency pump is configured to supply the lubricant to the second gearbox assembly and to the operating chamber from the emergency chamber responsive to a failure in the second lubrication system.

Abstract: A rotor system for an aircraft includes an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast via a yoke, wherein the rotor assembly is tiltable between a first position corresponding to an airplane mode and a second position corresponding to a helicopter mode; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast, the drive system comprising at least one electric motor for providing rotational energy to a drive shaft and a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the drive shaft and providing rotational energy to the rotor mast via a rotor shaft; wherein the drive system is rotatable relative to the wing about a tilt axis and the rotor shaft is coaxial with the drive shaft.

Abstract: A rotor system for an aircraft is described and includes an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast. The drive system includes at least one electric motor for providing rotational energy to a motor shaft; and a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the motor shaft and providing rotational energy to the rotor mast via a rotor shaft.

Abstract: A rotorcraft includes a plurality of fan assemblies. Each fan assembly of the plurality of fan assemblies includes a drivetrain having a gearbox with an input shaft and a mast coaxially aligned with the input shaft, and a plurality of electric motors coupled to the input shaft. Each electric motor of the plurality of electric motors is coupled to the input shaft via a sprag clutch.

Abstract: A propulsion assembly for a rotorcraft includes a raceway having a tapered inner surface and a mast configured to receive the raceway at a raceway receiving station. The mast has a tapered outer surface at the raceway receiving station. The propulsion assembly includes a mast bearing assembly having a plurality of bearings facing the mast to engage the raceway. The tapered inner surface of the raceway is friction welded to the tapered outer surface of the mast at the raceway receiving station to form a tapered friction weld line.

Abstract: A swashplate assembly includes: a mounting sleeve configured for coupling to and around an upper portion of a gearbox, wherein the mounting sleeve extends downwards from the upper portion of the gearbox; a tilt sleeve coupled to the mounting sleeve, wherein the tilt sleeve has a curved exterior surface; a non-rotating swashplate ring positioned around the tilt sleeve, wherein the non-rotating swashplate ring has a first set of pitch control connectors and an anti-rotation connector; a rotating swashplate ring rotatable about the non-rotating swashplate ring, wherein the rotating swashplate ring has a second set of pitch control connectors and a drive link connector; and a first bearing system mounted between the non-rotating swashplate ring and the rotating swashplate ring.

Abstract: A propulsion assembly for a rotorcraft includes a raceway having a tapered inner surface and a mast configured to receive the raceway at a raceway receiving station. The mast has a tapered outer surface at the raceway receiving station. The propulsion assembly includes a mast bearing assembly having a plurality of bearings facing the mast to engage the raceway. The tapered inner surface of the raceway is friction welded to the tapered outer surface of the mast at the raceway receiving station to form a tapered friction weld line.

Abstract: A rotor assembly configured to increase the stiffness of a rotor mast. The rotor assembly includes the rotor mast, a rotor hub, a mast nut, a mast bearing, and a cuff disposed between the mast nut and the mast bearing. The cuff is captured and compressed between the mast nut and the inner race of the mast bearing along an uninterrupted load path that extends between the mast nut and the mast bearing.

Abstract: A torque-transfer component has splines configured for engaging a corresponding feature of another component, at least a portion of each spline being hardened before a friction-reducing surface coating is applied to the splines. The splines are preferably hardened by nitriding, carburizing, induction hardening, or laser hardening, and the friction-reducing coating preferably comprises diamond-like carbon or tungsten carbide. The coating can be applied using, for example, physical vapor deposition, chemical vapor deposition, chemically assisted physical vapor deposition, autocatalytic electroless deposition, electroplating, or an oxygen fuel gun.

Abstract: A seal system for coaxially aligned shafts includes an input shaft and an output shaft coaxially aligned with the input shaft. The seal system includes a seal adapter support housing coupled to the output shaft and a seal positioned between an end of the input shaft and an end of the seal adapter support housing. The input shaft is configured to rotate at a speed that is different than a speed of the output shaft.

Abstract: A rotor system for an aircraft includes an open rotor assembly comprising an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast, wherein the rotor assembly is tiltable relative to a wing of the aircraft between a first position corresponding to an airplane mode of the aircraft and a second position corresponding to a helicopter mode of the aircraft; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast. The drive system includes at least one electric motor for generating rotational energy to a motor shaft; and a gearbox connected to receive rotational energy from the at least one electric motor via the motor shaft and to provide rotational energy to the rotor mast via a rotor shaft, wherein the at least one electric motor is fixed relative to the wing of the aircraft.

Abstract: A pump assembly, comprising a pump and housing having an inlet passage and an outlet passage. The pump includes inlet and outlet ports and opposing first and second drive inputs configured to be rotated together in a pumping direction to operate the pump. The pump can be installed in the housing in a first orientation, in which the first drive input is configured for being rotated by a drive source in a first external direction to operate the pump, and a second orientation, in which the second drive input is configured for being rotated by the drive source in a second external direction opposite of the first external direction to operate the pump. In both the first orientation and the second orientation, the inlet port is in fluid communication with the inlet passage and the outlet port is in fluid communication with the outlet passage.

Abstract: A gearbox system for a rotorcraft includes a gearbox housing, an oil pump receiving bore formed into the gearbox housing and having formed therein a first opening having a first diameter and a second opening, and an oil pump positioned within the oil pump receiving bore. The second opening is bounded by a lip that extends radially into the second opening, the second opening having a second diameter that is smaller than the first diameter.

Abstract: There is disclosed in one example a mast assembly for a rotary aircraft, including a single piece mast and carrier, and having a first mechanical interface to mechanically couple to a drive train of the rotary aircraft, and a second mechanical interface to mechanically couple to a rotor assembly.

Abstract: A rotor system for an aircraft is described and includes an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast. The drive system includes at least one electric motor for providing rotational energy to a motor shaft; and a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the motor shaft and providing rotational energy to the rotor mast via a rotor shaft.

Abstract: A rotor system for an aircraft includes an open rotor assembly comprising a plurality of rotor blades connected to a rotor mast via a yoke, wherein the rotor assembly is tiltable between a first position corresponding to an airplane mode and a second position corresponding to a helicopter mode; and a drive system for providing rotational energy to the open rotor assembly via the rotor mast, the drive system comprising at least one electric motor for providing rotational energy to a drive shaft and a gearbox connected to the drive shaft for receiving rotational energy from the at least one electric motor via the drive shaft and providing rotational energy to the rotor mast via a rotor shaft; wherein the drive system is rotatable relative to the wing about a tilt axis and the rotor shaft is coaxial with the drive shaft.

Abstract: A clutch that has a synchronizer for matching a rotational velocity of a drive input with a rotational velocity of a driven output prior to engagement of a locking mechanism.

Abstract: A non-pressurized accessory gearbox for an aircraft includes: a housing, one or more gears disposed within the housing, an input rotating member to receive input from a main rotor gearbox via a shaft connected to the one or more gears, and one or more output rotating members in communication with the one or more gears. The gearbox is configured to utilize splash lubrication for moving a lubrication fluid within the housing.

Abstract: A clutch that has a synchronizer for matching a rotational velocity of a drive input with a rotational velocity of a driven output prior to engagement of a locking mechanism.