Abstract: A tap off for use in a mixer comprises a pair of cylindrical portions, with a first cylindrical portion extending in a direction that will be inward toward a mixer when the tap off is mounted on a mixer. The first cylindrical portion defines a first port inlet and communicates into a second cylindrical portion. The second cylindrical portion defines a second inlet port and an outlet port for combining air from both the first inlet and the second inlet port. The first and second cylindrical portions are fixed together. A pair of diverter plates have a face for deflecting air from the second inlet port in the inward direction, and further have a leg extending from the face into the first cylindrical portion. Tabs on the face and legs of both diverter plates extend into slots in the second cylindrical portion. The tabs extends into slots in the first cylindrical portion. A mixer, and an ECS pack are also disclosed.

Abstract: A plate fin heat exchanger is configured to receive hot flow from a hot source and cool flow from a cool source. The plate fin heat exchanger includes a plurality of plates arranged in parallel to define a plurality of flow passages therebetween, and a set of closure bars arranged at a first side of the plurality of plates to seal a first set of the flow passages against ingress of the hot flow, thereby directing the hot flow into a second set of the flow passages. Each respective closure bar includes an inner core formed of a first material having a first coefficient of thermal expansion and an outer cladding arranged about the inner core, the outer cladding formed of a second material having a second coefficient of thermal expansion. The first coefficient of thermal expansion is less than the second coefficient of thermal expansion.

Abstract: A plate fin heat exchanger is configured to receive hot flow from a hot source and cool flow from a cool source. The plate fin heat exchanger includes a plurality of plates arranged in parallel to define a plurality of flow passages there between, and a set of closure bars arranged at a first side of the plurality of plates to seal a first set of the flow passages against ingress of the hot flow, thereby directing the hot flow into a second set of the flow passages. Each respective closure bar includes an inner core formed of a first material having a first coefficient of thermal expansion and an outer cladding arranged about the inner core, the outer cladding formed of a second material having a second coefficient of thermal expansion. The first coefficient of thermal expansion is less than the second coefficient of thermal expansion.

Abstract: A plate fin heat exchanger includes a plate fin core having a plurality of plates defining a set of hot air passages extending from a hot air inlet region of the plate fin core to a hot air outlet region of the plate fin core and a set of cool air passages extending from a cool air inlet region of the plate fin core to a cool air outlet region of the plate fin core. The plate fin heat exchanger further includes a mounting flange circumscribing the cool air outlet region. At least a portion of the mounting flange has a plurality of heat transfer structures that extend into a flow path of cooling air exiting the cool air outlet region of the plate fin core.

Abstract: A tap off for use in a mixer comprises a pair of cylindrical portions, with a first cylindrical portion extending in a direction that will be inward toward a mixer when the tap off is mounted on a mixer. The first cylindrical portion defines a first port inlet and communicates into a second cylindrical portion. The second cylindrical portion defines a second inlet port and an outlet port for combining air from both the first inlet and the second inlet port. The first and second cylindrical portions are fixed together. A pair of diverter plates have a face for deflecting air from the second inlet port in the inward direction, and further have a leg extending from the face into the first cylindrical portion. Tabs on the face and legs of both diverter plates extend into slots in the second cylindrical portion. The tabs extends into slots in the first cylindrical portion. A mixer, an air pack and a method are also disclosed.

Abstract: A particle separator comprises a vessel, a fluid inlet, a fluid swirl passage, a scupper cavity, a first fluid outlet, and a second fluid outlet. The vessel includes a vessel sidewall extending between a vessel top side and a vessel bottom side. The fluid swirl passage includes a first passage end in communication with a fluid inlet disposed on the vessel top side. A second passage end is in communication with a vessel swirl cavity defined at least in part by an inner surface of the vessel sidewall. The scupper cavity includes a scupper entrance disposed along the inner surface of the vessel sidewall, and is spaced circumferentially apart from the second passage end. The first fluid outlet is in communication with the scupper cavity and disposed on the vessel bottom side. The second fluid outlet is disposed above the first fluid outlet in communication with the vessel swirl cavity.

Abstract: A particle separator is provided and includes a vessel and a scupper. The vessel is receptive of a fluid flow and configured to output the fluid flow at first and second outlets. The vessel includes a curved, inwardly facing surface. The scupper is disposed within the vessel to define a first flowpath along which the received fluid flow is directed to flow toward the first outlet between the curved, inwardly facing surface and a first side of the scupper, and a second flowpath along which the received fluid flow is directed to flow toward the second outlet along a second side of the scupper, which is opposite the first side.

Abstract: A plate fin heat exchanger includes a plate fin core having a plurality of plates defining a set of hot air passages extending from a hot air inlet region of the plate fin core to a hot air outlet region of the plate fin core and a set of cool air passages extending from a cool air inlet region of the plate fin core to a cool air outlet region of the plate fin core. The plate fin heat exchanger further includes a mounting flange circumscribing the cool air outlet region. At least a portion of the mounting flange has a plurality of heat transfer structures that extend into a flow path of cooling air exiting the cool air outlet region of the plate fin core.

Abstract: A plate fin heat exchanger is configured to receive hot flow from a hot source and cool flow from a cool source. The plate fin heat exchanger includes a plurality of plates arranged in parallel to define a plurality of flow passages there between, and a set of closure bars arranged at a first side of the plurality of plates to seal a first set of the flow passages against ingress of the hot flow, thereby directing the hot flow into a second set of the flow passages. Each respective closure bar includes an inner core formed of a first material having a first coefficient of thermal expansion and an outer cladding arranged about the inner core, the outer cladding formed of a second material having a second coefficient of thermal expansion. The first coefficient of thermal expansion is less than the second coefficient of thermal expansion.

Abstract: A particle separator comprises a vessel, a fluid inlet, a fluid swirl passage, a scupper cavity, a first fluid outlet, and a second fluid outlet. The vessel includes a vessel sidewall extending between a vessel top side and a vessel bottom side. The fluid swirl passage includes a first passage end in communication with a fluid inlet disposed on the vessel top side. A second passage end is in communication with a vessel swirl cavity defined at least in part by an inner surface of the vessel sidewall. The scupper cavity includes a scupper entrance disposed along the inner surface of the vessel sidewall, and is spaced circumferentially apart from the second passage end. The first fluid outlet is in communication with the scupper cavity and disposed on the vessel bottom side. The second fluid outlet is disposed above the first fluid outlet in communication with the vessel swirl cavity.

Abstract: A particle separator is provided and includes a vessel and a scupper. The vessel is receptive of a fluid flow and configured to output the fluid flow at first and second outlets. The vessel includes a curved, inwardly facing surface. The scupper is disposed within the vessel to define a first flowpath along which the received fluid flow is directed to flow toward the first outlet between the curved, inwardly facing surface and a first side of the scupper, and a second flowpath along which the received fluid flow is directed to flow toward the second outlet along a second side of the scupper, which is opposite the first side.

Abstract: A system for monitoring a rotating component in a fuel-vapor zone includes a housing of the rotating component in contact with the fuel-vapor zone; at least one temperature sensor in contact with an outer surface of the housing, wherein the at least one temperature sensor monitors a temperature of the outer surface of the housing and provides an indication when the temperature exceeds a selected temperature; and a controller connected to the at least one temperature sensor to receive the indication, wherein the controller terminates operation of the rotating component upon receipt of the indication.

Abstract: An air cooling system includes a heat exchanger, an inlet duct, an outlet duct, and an outlet header. The inlet duct is fluidly connected to the heat exchanger and is configured to direct relatively warm air from the cabin into the heat exchanger. The outlet duct is fluidly connected to the heat exchanger and configured to direct relatively cool air out of the heat exchanger and back to the cabin. The outlet header is located between the heat exchanger and the outlet duct. The outlet header has a shape configured to collect water from the cool air.

Abstract: An air cooling system includes a heat exchanger, an inlet duct, an outlet duct, and an outlet header. The inlet duct is fluidly connected to the heat exchanger and is configured to direct relatively warm air from the cabin into the heat exchanger. The outlet duct is fluidly connected to the heat exchanger and configured to direct relatively cool air out of the heat exchanger and back to the cabin. The outlet header is located between the heat exchanger and the outlet duct. The outlet header has a shape configured to collect water from the cool air.

Abstract: A mixer includes a fresh air tube defining a passage having an inlet receiving conditioned air from an air conditioning pack. The fresh air tube includes an outlet providing mixed air to a cabin of the aircraft. An outer tube at least partially surrounds the fresh air tube and receives recirculated air from the cabin. A circumferential corrugation in the fresh tube forms multiple lobes in the fresh air tube fluidly connect the outer tube to the fresh air tube. The warm recirculation air surrounds the portion of the fresh air tube to heat it preventing ice from forming. The warm recirculation air entering the fresh air tube through the lobes homogeneously mixes with the conditioned air from the pack to provide a uniform mixture of air within the fresh air tube, which further ensures the prevention of ice build up.

Abstract: A mixer includes a fresh air tube defining a passage having an inlet receiving conditioned air from an air conditioning pack. The fresh air tube includes an outlet providing mixed air to a cabin of the aircraft. An outer tube at least partially surrounds the fresh air tube and receives recirculated air from the cabin. Multiple holes in the fresh air tube fluidly connect the outer tube to the fresh air tube. The warm recirculation air surrounds the portion of the fresh air tube to heat it preventing ice from forming. The warm recirculation air entering the fresh air tube through the holes homogeneously mixes with the conditioned air from the pack to provide a uniform mixture of air within the fresh air tube, which further ensures the prevention of ice build up.

Abstract: An air conditioning system provides a pack conditioned air passage which intersects with a recirculation passage prior to communication of the combined air flow with a mixer. The combined air flow traverses a distance between the intersection between the pack conditioned air passage and the recirculation passage and an entry to the mixer which reduces the required volume of the mixer as compared to conventional systems.